ITAC Assessment: NC0271
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ITAC Assessment: NC0271
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Assessment Year 2003
Principal Product Power Transmission Components
NAICS 333612: Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566: Speed Changers, Industrial High-Speed Drives, and Gears
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 140,000
ft2
Annual Production 1,450,000
pieces
Production Hrs. Annual 5,800
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $351,701 6,923,250
kWh
Electricity Demand $98,429 20,129
kW-mo/yr
Electricity Fees $13,122 -
Natural Gas $6,858 758
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,498 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,523

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4226: Use / purchase optimum sized compressor $5,523 $50 $5,080
100,000
kWh
$443
-
kW-mo/yr
- - -
02 2.4226: Use / purchase optimum sized compressor $9,935 $4,065 $9,935
195,566
kWh
- - - -
03 2.4226: Use / purchase optimum sized compressor $18,792 $27,000 $16,624
327,244
kWh
$2,168
-
kW-mo/yr
- - -
04 4.212: Adopt in-house material generation $56,248 $120,000 $(-6,560.0)
(-129,120)
kWh
$(-1,056.0)
-
kW-mo/yr
- $(-5,000.0) $68,864
05 2.4151: Develop a repair/replace policy $204 $150 $158
3,120
kWh
$46
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $796 $100 $1,498
29,496
kWh
$198
-
kW-mo/yr
$(-600.0) $(-300.0) -
TOTAL RECOMMENDED $91,498 $151,365 $26,735
526,306
kWh
$1,799
-
kW-mo/yr
$(-600.0) $(-5,300.0) $68,864
TOTAL IMPLEMENTED $6,523 $300 $6,736
132,616
kWh
$687
-
kW-mo/yr
$(-600.0) $(-300.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs