| Assessment Year | 2002 |
|---|---|
| Principal Product | Dyed package yarn |
| NAICS |
n/a
|
| SIC | 2299: Textile goods, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 52 |
| Plant Area |
25,000
ft2
|
| Annual Production | 9,153,750
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $264,417 | 9,940,500 |
kWh
|
$0.027 |
| Electricity Demand | $182,158 | 19,337 |
kW-mo/yr
|
$9.42 |
| Natural Gas | $408,679 | 103,060 |
MMBtu
|
$3.97 |
| Fuel Oil #6 | $121,050 | 25,008 |
MMBtu
|
$4.84 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $3,605,600 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $125,249 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4154: Eliminate leaks in water lines and valves | $1,890 | $2,100 | - | - | - |
$1,890
-
Tgal
|
- | - | - | - | - | |
| 02 | 2.2135: Repair and eliminate steam leaks | $3,389 | $5,000 | - | - |
$3,158
-
MMBtu
|
$201
-
Tgal
|
- | - | $30 | - | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $12,980 | $26,000 | - | - |
$12,980
-
MMBtu
|
- | - | - | - | - | - | |
| 04 | 2.1232: Keep boiler tubes clean | $11,529 | $50,000 |
$11,529
802,462
kWh
|
- | - | - | - | - | - | - | - | |
| 05 | 2.2124: Install de-aerator in place of condensate tank | $100,000 | $35,000 | - | - | - | - | - | - | - | $100,000 | - | |
| 06 | 2.2113: Repair or replace steam traps | $10,000 | $9,340 | - | - |
$10,782
-
MMBtu
|
- | $(-168.0) | - | $(-614.0) | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $1,112 | $2,405 | - | - |
$1,112
-
MMBtu
|
- | - | - | - | - | - | |
| 08 | 2.2511: Insulate bare equipment | $15,915 | $5,922 | - | - |
$15,915
-
MMBtu
|
- | - | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $14,570 | $17,855 | - | - |
$14,570
-
MMBtu
|
- | - | - | - | - | - | |
| 10 | 2.2121: Increase amount of condensate returned | $4,818 | $6,000 | - | - |
$3,081
-
MMBtu
|
$1,512
-
Tgal
|
- | - | $225 | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $6,185 | $17,736 |
$3,608
135,626
kWh
|
$2,577
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 12 | 2.4156: Establish a preventative maintenance program | $4,536 | $1,500 |
$2,329
87,570
kWh
|
$1,179
-
kW-mo/yr
|
- | - | - | $1,028 | - | - | - | |
| 13 | 2.2437: Recover waste heat from equipment | $93,319 | $15,000 | - | - |
$43,211
-
MMBtu
|
$50,108
-
Tgal
|
- | - | - | - | - | |
| 14 | 2.4321: Upgrade obsolete equipment | $3,325,357 | $914,253 |
$101,293
380,802
kWh
|
- |
$317,080
-
MMBtu
|
- | $915,376 | - | - | - | $1,991,608 | |
| TOTAL RECOMMENDED | $3,605,600 | $1,108,111 |
$118,759
1,406,460
kWh
|
$3,756
-
kW-mo/yr
|
$421,889
-
MMBtu
|
$53,711
-
Tgal
|
$915,208 | $1,028 | $(-359.0) | $100,000 | $1,991,608 | ||
| TOTAL IMPLEMENTED | $125,249 | $59,081 |
$5,937
223,196
kWh
|
$3,756
-
kW-mo/yr
|
$61,344
-
MMBtu
|
$53,711
-
Tgal
|
$(-168.0) | $1,028 | $(-359.0) | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs