ITAC Assessment: NC0197
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ITAC Assessment: NC0197
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Assessment Year 2000
Principal Product Flexographic prints
NAICS
n/a
SIC 2673: Plastics, Foil, and Coated Paper Bags
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 160,000
ft2
Annual Production 165,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $193,885 7,351,407
kWh
Electricity Demand $150,642 15,791
kW-mo/yr
Electricity Fees $11,411 -
Natural Gas $56,558 9,019
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $140,207 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,810

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 2.2437: Recover waste heat from equipment $29,525 $15,500 $(-641.0)
(-24,619)
kWh
$(-469.0)
-
kW-mo/yr
$30,635
-
MMBtu
- - - - - -
02 2.4154: Avoid rewinding motors more than twice $722 $1,569 $293
11,137
kWh
$429
-
kW-mo/yr
- - - - - - -
03 2.7261: Install timers and/or thermostats $1,176 $1,200 $1,176
55,979
kWh
- - - - - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,310 $2,478 $702
26,963
kWh
$608
-
kW-mo/yr
- - - - - - -
05 3.5212: Regrind, reuse, or sell scrap plastic parts $8,100 $1,000 - - - - - $13,100
-
lb
$(-5,000.0) - -
06 3.4114: Replace city water with recycled water via cooling tower $1,596 $3,500 $(-144.0)
(-5,569)
kWh
$(-141.0)
-
kW-mo/yr
- $2,381
-
Tgal
- - - $(-500.0) -
07 4.212: Adopt in-house material generation $97,778 $1,000 $1,348
51,876
kWh
$1,030
-
kW-mo/yr
- - $16,200
-
gal
- - - $79,200
TOTAL RECOMMENDED $140,207 $26,247 $2,734
115,767
kWh
$1,457
-
kW-mo/yr
$30,635
-
MMBtu
$2,381
-
Tgal
$16,200
-
gal
$13,100
-
lb
$(-5,000.0) $(-500.0) $79,200
TOTAL IMPLEMENTED $99,810 $5,047 $2,343
89,976
kWh
$2,067
-
kW-mo/yr
- - $16,200
-
gal
- - - $79,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs