ITAC Assessment: MZ0295
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ITAC Assessment: MZ0295
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Assessment Year 2020
Principal Product stainless steel tanks
NAICS 332420: Metal Tank (Heavy Gauge) Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 727,364
ft2
Annual Production 15,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $634,471 7,874,790
kWh
Natural Gas $170,509 31,558
MMBtu
Waste Disposal Costs
Water Usage $5,704 266
Tgal
TOTAL YEARLY COSTS $810,684
RECOMMENDED SAVINGS* $110,755 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,745

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $26,599 $34,694 $26,599
328,369
kWh
-
02 2.7135: Install occupancy sensors $4,700 $3,360 $4,700
58,027
kWh
-
03 2.7447: Install vinyl strip / high speed / air curtain doors $52,781 $20,000 $(-5,399.0)
(-66,657)
kWh
$58,180
-
MMBtu
04 2.4231: Reduce the pressure of compressed air to the minimum required $8,272 $240 $8,272
102,128
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,280 $550 $4,280
52,839
kWh
-
06 2.4221: Install compressor air intakes in coolest locations $4,658 $3,500 $4,658
57,509
kWh
-
07 2.1131: Repair faulty insulation in furnaces, boilers, etc $1,773 $1,390 - $1,773
-
MMBtu
08 2.1233: Analyze flue gas for proper air/fuel ratio $4,561 $360 - $4,561
-
MMBtu
09 2.2136: Install / repair insulation on steam lines $675 $322 - $675
-
MMBtu
10 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $2,456 $9,000 - $2,456
-
MMBtu
TOTAL RECOMMENDED $110,755 $73,416 $43,110
532,215
kWh
$67,645
-
MMBtu
TOTAL IMPLEMENTED $53,745 $43,026 $48,509
598,872
kWh
$5,236
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs