| Assessment Year | 2019 |
|---|---|
| Principal Product | radiators and power train cooling modules |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $100 M to 500M |
| # of Employees | 218 |
| Plant Area |
163,000
ft2
|
| Annual Production | 190,000
pieces
|
| Production Hrs. Annual | 7,224
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $598,949 | 9,620,533 |
kWh
|
$0.062 | |
| Electricity Demand | $245,294 | 20,459 |
kW-mo/yr
|
$11.99 | |
| Natural Gas | $475,875 | 226,379 |
MMBtu
|
$2.10 | |
| Waste Disposal Costs | |||||
| Water Usage | $15,222 | 470,442 |
Tgal
|
$0.032 | |
| Water Disposal | $14,249 | 470 |
Tgal
|
$30.29 | |
| TOTAL YEARLY COSTS | $1,349,588 | ||||
| RECOMMENDED SAVINGS* | $379,467 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $65,526 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7144: Install spectral reflectors / delamp | $586 | $472 |
$268
4,298
kWh
|
$257
-
kW-mo/yr
|
- | - | - | $61 | |
| 02 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $6,947 | $24,000 |
$5,307
85,604
kWh
|
$1,640
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $4,896 | $2,300 |
$3,676
61,267
kWh
|
$1,220
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,849 | $320 |
$1,399
22,570
kWh
|
$450
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 4.132: Purchase new equipment to reduce material use / cost | $287,984 | $1,030,500 |
$(-100,775.0)
(-1,625,400)
kWh
|
$(-40,427.0)
-
kW-mo/yr
|
- | - | $429,186 | - | |
| 06 | 2.2442: Preheat combustion air with waste heat | $3,100 | $14,000 | - | - |
$3,100
-
MMBtu
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $7,721 | $7,200 | - | - |
$7,721
-
MMBtu
|
- | - | - | |
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $53,310 | $16,200 |
$(-1,278.0)
(-20,164)
kWh
|
$(-480.0)
-
kW-mo/yr
|
$55,068
-
MMBtu
|
- | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,909 | $680 |
$2,789
44,987
kWh
|
$1,120
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,466 | $2,964 |
$3,466
55,896
kWh
|
- | - | - | - | - | |
| 11 | 3.4116: Meter recycled water (to reduce sewer charges) | $5,699 | $18,720 | - | - | - |
$5,699
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $379,467 | $1,117,356 |
$(-85,148.0)
(-1,370,942)
kWh
|
$(-36,220.0)
-
kW-mo/yr
|
$65,889
-
MMBtu
|
$5,699
-
Tgal
|
$429,186 | $61 | ||
| TOTAL IMPLEMENTED | $65,526 | $24,552 |
$1,779
29,121
kWh
|
$897
-
kW-mo/yr
|
$62,789
-
MMBtu
|
- | - | $61 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs