| Assessment Year | 2019 |
|---|---|
| Principal Product | Cups, Lids, and Food Packaging |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 750 |
| Plant Area |
440,000
ft2
|
| Annual Production | 120,000,000
lb
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $5,660,085 | 141,237,583 |
kWh
|
$0.040 |
| Electricity Demand | $4,850,848 | 234,654 |
kW-mo/yr
|
$20.67 |
| Electricity Fees | $(-408,570.0) | - |
|
- |
| Natural Gas | $73,735 | 21,745 |
MMBtu
|
$3.39 |
| TOTAL YEARLY COSTS | $10,176,098 | |||
| RECOMMENDED SAVINGS* | $1,775,396 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,685,945 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2622: Replace existing chiller with high efficiency model | $902,475 | $6,762,500 |
$528,968
13,191,219
kWh
|
$373,507
-
kW-mo/yr
|
- | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $382,507 | $601,250 |
$224,196
5,590,911
kWh
|
$158,311
-
kW-mo/yr
|
- | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $176,232 | $3,250 | - |
$176,232
-
kW-mo/yr
|
- | - | |
| 04 | 3.1192: Reduce scrap production | $126,263 | $207,500 |
$43,527
1,085,493
kWh
|
$30,736
-
kW-mo/yr
|
- | $52,000 | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $53,880 | $7,750 |
$31,580
787,534
kWh
|
$22,300
-
kW-mo/yr
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $45,917 | $2,907 |
$45,917
1,145,044
kWh
|
- | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $42,284 | $13,051 |
$24,784
618,111
kWh
|
$17,500
-
kW-mo/yr
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $35,571 | $11,900 | - | - |
$35,571
-
MMBtu
|
- | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $5,558 | $870 |
$3,258
81,225
kWh
|
$2,300
-
kW-mo/yr
|
- | - | |
| 10 | 2.6231: Utilize controls to operate equipment only when needed | $4,709 | $200 |
$2,766
68,980
kWh
|
$1,943
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $1,775,396 | $7,611,178 |
$904,996
22,568,517
kWh
|
$782,829
-
kW-mo/yr
|
$35,571
-
MMBtu
|
$52,000 | ||
| TOTAL IMPLEMENTED | $1,685,945 | $7,591,528 |
$873,416
21,780,983
kWh
|
$760,529
-
kW-mo/yr
|
- | $52,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs