ITAC Assessment: MZ0121
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ITAC Assessment: MZ0121
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Assessment Year 2013
Principal Product Insulated copper wire
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351: Rolling, Drawing, and Extruding Of Copper
Sales Range $100
M
to 500
M
# of Employees 217
Plant Area 120,000
ft2
Annual Production 52,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $342,326 10,134,600
kWh
Electricity Demand $178,243 30,679
kW-mo/yr
Electricity Fees $13,291 -
Natural Gas $16,549 1,911
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,004 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,138

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $16,992 - $12,768
377,970
kWh
$4,224
-
kW-mo/yr
- -
02 2.2437: Recover waste heat from equipment $16,550 $1,370 - - $16,550
-
MMBtu
-
03 2.4224: Upgrade controls on compressors $6,064 $5,148 $4,557
134,887
kWh
$1,507
-
kW-mo/yr
- -
04 2.7144: Install spectral reflectors / delamp $5,476 $5,441 $4,099
121,343
kWh
$1,377
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $4,308 $56 $3,007
89,016
kWh
$1,301
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,138 $1,336 $3,223
95,428
kWh
$1,063
-
kW-mo/yr
- $(-148.0)
07 2.7261: Install timers and/or thermostats $4,131 $480 - - $4,131
-
MMBtu
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $4,019 $19 $3,118
92,299
kWh
$901
-
kW-mo/yr
- -
09 2.4221: Install compressor air intakes in coolest locations $3,088 $351 $2,391
70,784
kWh
$697
-
kW-mo/yr
- -
10 2.6218: Turn off equipment when not in use $2,406 $740 $1,808
53,533
kWh
$598
-
kW-mo/yr
- -
11 2.7135: Install occupancy sensors $1,965 $3,562 $1,401
41,480
kWh
$564
-
kW-mo/yr
- -
12 2.4226: Use / purchase optimum sized compressor $658 - $362
10,693
kWh
$296
-
kW-mo/yr
- -
13 2.4239: Eliminate or reduce compressed air usage $209 $400 $157
4,659
kWh
$52
-
kW-mo/yr
- -
TOTAL RECOMMENDED $70,004 $18,903 $36,891
1,092,092
kWh
$12,580
-
kW-mo/yr
$20,681
-
MMBtu
$(-148.0)
TOTAL IMPLEMENTED $26,138 $13,072 $19,447
575,684
kWh
$6,839
-
kW-mo/yr
- $(-148.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs