ITAC Assessment: MZ0103
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ITAC Assessment: MZ0103
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Assessment Year 2013
Principal Product Flexible Vinyl
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 100,000
ft2
Annual Production 2,646
ton
Production Hrs. Annual 2,340
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $325,191 5,445,600
kWh
Electricity Demand $41,331 16,213
kW-mo/yr
Electricity Fees $58,383 -
Natural Gas $197,261 22,345
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,495 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,839

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $18,508 $10,648 - - $18,508
-
MMBtu
02 2.7447: Install vinyl strip / high speed / air curtain doors $9,181 $14,224 $(-703.0)
(-17,533)
kWh
$(-252.0)
-
kW-mo/yr
$10,136
-
MMBtu
03 2.2511: Insulate bare equipment $8,638 $4,954 $6,338
157,927
kWh
$2,300
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $1,481 $1,540 $1,092
27,202
kWh
$389
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $995 $27 $731
18,220
kWh
$264
-
kW-mo/yr
-
06 2.2514: Cover open tanks $993 $85 $729
18,166
kWh
$264
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $438 $168 $322
8,030
kWh
$116
-
kW-mo/yr
-
08 2.4221: Install compressor air intakes in coolest locations $429 $160 $315
7,862
kWh
$114
-
kW-mo/yr
-
09 2.4239: Eliminate or reduce compressed air usage $417 $400 $306
7,624
kWh
$111
-
kW-mo/yr
-
10 2.4239: Eliminate or reduce compressed air usage $415 $156 $304
7,576
kWh
$111
-
kW-mo/yr
-
TOTAL RECOMMENDED $41,495 $32,362 $9,434
235,074
kWh
$3,417
-
kW-mo/yr
$28,644
-
MMBtu
TOTAL IMPLEMENTED $1,839 $343 $1,350
33,658
kWh
$489
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs