ITAC Assessment: MS0277
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ITAC Assessment: MS0277
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Assessment Year 2005
Principal Product stamped parts
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 348,275
ft2
Annual Production 14,000,000
pieces
Production Hrs. Annual 4,896
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $333,130 7,514,584
kWh
Electricity Demand $57,384 17,779
kW-mo/yr
Electricity Fees $166,311 -
Natural Gas $163,696 21,918
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $171,460 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $113,331

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.5111: Convert from indirect to direct fired systems $85,531 $33,636 - - - $85,531
-
MMBtu
02 2.2135: Repair and eliminate steam leaks $30,473 $134 - - - $30,473
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $14,820 $25,845 $9,116
233,580
kWh
$1,828
-
kW-mo/yr
$3,876 -
04 2.2136: Install / repair insulation on steam lines $10,885 $7,085 - - - $10,885
-
MMBtu
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,540 $6,210 $2,956
75,753
kWh
$1,185
-
kW-mo/yr
$1,399 -
06 3.6124: Burn waste oil for heat $4,922 $9,172 - - - $4,922
-
MMBtu
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,263 - $3,094
79,288
kWh
- $1,169 -
08 2.2511: Insulate bare equipment $3,550 $1,054 - - - $3,550
-
MMBtu
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,500 $11,608 $2,541
65,098
kWh
- $959 -
10 2.7124: Make a practice of turning off lights when not needed $2,881 - $2,091
53,582
kWh
- $790 -
11 2.6218: Turn off equipment when not in use $2,286 - - - - $2,286
-
MMBtu
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,799 $203 $1,305
33,450
kWh
- $494 -
13 2.4221: Install compressor air intakes in coolest locations $515 $1,158 $308
7,889
kWh
$73
-
kW-mo/yr
$134 -
14 2.7261: Install timers and/or thermostats $495 $236 $359
9,200
kWh
- $136 -
TOTAL RECOMMENDED $171,460 $96,341 $21,770
557,840
kWh
$3,086
-
kW-mo/yr
$8,957 $137,647
-
MMBtu
TOTAL IMPLEMENTED $113,331 $60,535 $14,301
366,450
kWh
$1,828
-
kW-mo/yr
$5,835 $91,367
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs