| Assessment Year | 2003 |
|---|---|
| Principal Product | Industrial boilers |
| NAICS | 332410: Power Boiler and Heat Exchanger Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 530 |
| Plant Area |
550,000
ft2
|
| Annual Production | 146
pieces
|
| Production Hrs. Annual | 2,880
hrs
|
| Location (State) | Mississippi |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $246,420 | 8,260,800 |
kWh
|
$0.030 |
| Electricity Demand | $214,865 | 24,059 |
kW-mo/yr
|
$8.93 |
| Electricity Fees | $26,330 | - |
|
- |
| Natural Gas | $351,886 | 44,132 |
MMBtu
|
$7.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $322,614 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $253,230 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $200,928 | $9,650 |
$205
6,881
kWh
|
$(-73.0)
-
kW-mo/yr
|
$2 | - | - | $200,794 | |
| 02 | 2.2442: Preheat combustion air with waste heat | $67,762 | $79,500 | - | - | - |
$67,762
-
MMBtu
|
- | - | |
| 03 | 2.3212: Optimize plant power factor | $19,274 | $21,420 | - | - | $19,274 | - | - | - | |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $12,291 | $36,800 |
$4,996
167,491
kWh
|
$7,113
-
kW-mo/yr
|
$182 | - | - | - | |
| 05 | 2.7261: Install timers and/or thermostats | $11,372 | $2,900 | - | - | - |
$11,372
-
MMBtu
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,999 | $748 |
$4,925
165,114
kWh
|
- | $74 | - | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $3,787 | $1,210 |
$1,117
37,464
kWh
|
$2,018
-
kW-mo/yr
|
$47 | - |
$605
-
gal
|
- | |
| 08 | 2.7261: Install timers and/or thermostats | $1,622 | $1,535 |
$1,598
53,571
kWh
|
- | $24 | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $579 | $968 |
$234
7,858
kWh
|
$336
-
kW-mo/yr
|
$9 | - | - | - | |
| TOTAL RECOMMENDED | $322,614 | $154,731 |
$13,075
438,379
kWh
|
$9,394
-
kW-mo/yr
|
$19,612 |
$79,134
-
MMBtu
|
$605
-
gal
|
$200,794 | ||
| TOTAL IMPLEMENTED | $253,230 | $73,696 |
$11,477
384,808
kWh
|
$9,394
-
kW-mo/yr
|
$19,588 |
$11,372
-
MMBtu
|
$605
-
gal
|
$200,794 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs