ITAC Assessment: MS0231
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ITAC Assessment: MS0231
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Assessment Year 2003
Principal Product Plastic bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $50
M
to 100
M
# of Employees 124
Plant Area 282,000
ft2
Annual Production 2,800,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,092,787 53,640,000
kWh
Electricity Demand $708,528 78,182
kW-mo/yr
Electricity Fees $499,491 -
Natural Gas $165,450 25,019
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $173,785 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,129

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.3212: Optimize plant power factor $89,273 $191,565 - - $89,273 - - -
02 2.2442: Preheat combustion air with waste heat $30,273 $4,486 - - - $30,273
-
MMBtu
- -
03 2.4314: Use synthetic lubricant $13,851 $7,500 $10,728
670,487
kWh
$7,234
-
kW-mo/yr
$1,889 - $(-6,000.0) -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $15,508 $26,644 $8,381
547,585
kWh
$5,651
-
kW-mo/yr
$1,476 - - -
05 2.7241: Install outside air damper / economizer on hvac unit $8,811 $11,139 $7,557
472,303
kWh
- $1,254 - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,964 $3,200 $3,952
247,020
kWh
$1,336
-
kW-mo/yr
$676 - - -
07 2.4221: Install compressor air intakes in coolest locations $5,254 $8,386 $2,789
174,326
kWh
$1,973
-
kW-mo/yr
$492 - - -
08 2.7231: Use radiant heater for spot heating $3,584 $3,456 - - - $3,584
-
MMBtu
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $995 $2,905 $538
33,607
kWh
$363
-
kW-mo/yr
$94 - - -
10 2.7261: Install timers and/or thermostats $152 $119 $130
8,137
kWh
- $22 - - -
11 2.8114: Change rate schedules or other changes in utility service $120 $10 - - - - - $120
-
Tgal
TOTAL RECOMMENDED $173,785 $259,410 $34,075
2,153,465
kWh
$16,557
-
kW-mo/yr
$95,176 $33,857
-
MMBtu
$(-6,000.0) $120
-
Tgal
TOTAL IMPLEMENTED $93,129 $195,150 $130
8,137
kWh
- $89,295 $3,584
-
MMBtu
- $120
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs