ITAC Assessment: MO0201
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ITAC Assessment: MO0201
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Assessment Year 1997
Principal Product Components for Axles, Light Trucks and Heavy Pick-UP Trucks
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 370
Plant Area 140,000
ft2
Annual Production 3,400,000
pieces
Production Hrs. Annual 7,700
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $707,148 17,557,738
kWh
Electricity Demand $48,960 2,451
kW-mo/yr
Electricity Fees $91,568 -
Natural Gas $271,837 60,354
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $140,732 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $138,774

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.711: Initiate a total quality management program $21,115 $25,000 - - - - $21,115
02 4.432: Cross-train personnel to avoid lost time $18,140 $20,000 - - - - $18,140
03 4.611: Begin a practice of predictive / preventative maintenance $10,274 $9,500 - - - - $10,274
04 4.514: Re-arrange equipment layout to reduce handling costs $6,300 $12,500 - - - - $6,300
05 3.5131: Recycle white water $44,299 $81,000 - - $44,299
-
gal
- -
06 3.7196: Use re-usable filters $1,958 $5,281 - - - $1,958
-
lb
-
07 2.4131: Size electric motors for peak operating efficiency $20,198 $28,087 $19,231
422,919
kWh
$967
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $11,419 $334 $10,872
239,156
kWh
$547
-
kW-mo/yr
- - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,891 $80 $2,753
60,375
kWh
$138
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $2,341 $3,144 $2,199
48,359
kWh
$142
-
kW-mo/yr
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,174 $922 $1,104
24,326
kWh
$70
-
kW-mo/yr
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $623 $1,346 $593
13,189
kWh
$30
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $140,732 $187,194 $36,752
808,324
kWh
$1,894
-
kW-mo/yr
$44,299
-
gal
$1,958
-
lb
$55,829
TOTAL IMPLEMENTED $138,774 $181,913 $36,752
808,324
kWh
$1,894
-
kW-mo/yr
$44,299
-
gal
- $55,829
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs