ITAC Assessment: MA0657
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ITAC Assessment: MA0657
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Assessment Year 2010
Principal Product Mattresses
NAICS 337910: Mattress Manufacturing
SIC 2515: Mattresses, Foundations, and Convertible Beds
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 130,000
ft2
Annual Production 6,600,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $120,278 899,400
kWh
Electricity Demand $17,599 4,282
kW-mo/yr
Electricity Fees $3,576 -
Natural Gas $140,275 10,316
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $23,515 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,257

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $10,606 $38,400 - - $10,606
-
MMBtu
02 2.7447: Install vinyl strip / high speed / air curtain doors $4,052 $12,150 - - $4,052
-
MMBtu
03 2.7243: Improve air circulation with destratification fans / other methods $2,527 $4,840 $(-750.0)
(-5,606)
kWh
$(-27.0)
-
kW-mo/yr
$3,304
-
MMBtu
04 2.7261: Install timers and/or thermostats $1,169 - - - $1,169
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,401 $480 $1,401
10,479
kWh
- -
06 2.7135: Install occupancy sensors $2,125 $7,500 $2,125
15,897
kWh
- -
07 2.7111: Reduce illumination to minimum necessary levels $1,635 $2,400 $1,635
12,227
kWh
- -
TOTAL RECOMMENDED $23,515 $65,770 $4,411
32,997
kWh
$(-27.0)
-
kW-mo/yr
$19,131
-
MMBtu
TOTAL IMPLEMENTED $8,257 $15,030 $3,036
22,706
kWh
- $5,221
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs