ITAC Assessment: MA0596
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ITAC Assessment: MA0596
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Assessment Year 2006
Principal Product Epoxies, urethanes and colored quartz aggregates for floors
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 144,500
ft2
Annual Production 14,000,000
lb
Production Hrs. Annual 2,860
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $74,399 1,052,544
kWh
Electricity Demand $29,486 3,474
kW-mo/yr
Electricity Fees $3,507 -
Natural Gas $86,089 7,379
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $116,498 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $110,810

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Increase in Production Savings
01 4.621: Use fixtures to reduce machine changeout times $50,414 $4,000 $2,854
40,200
kWh
- $2,560
-
MMBtu
$45,000
02 2.7221: Lower temperature during the winter season and vice-versa $16,617 $75,860 - - $16,617
-
MMBtu
-
03 2.7243: Improve air circulation with destratification fans / other methods $10,740 $5,440 $(-1,020.0)
(-14,355)
kWh
$(-127.0)
-
kW-mo/yr
$11,887
-
MMBtu
-
04 2.8122: Use utility controlled power management $9,148 $4,500 $1,655
2,900
kWh
$8,000
-
kW-mo/yr
$(-507.0)
-
MMBtu
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $8,400 $37,895 $5,930
83,540
kWh
$2,470
-
kW-mo/yr
- -
06 2.7447: Install vinyl strip / high speed / air curtain doors $5,195 $13,000 $(-225.0)
(-3,140)
kWh
$(-34.0)
-
kW-mo/yr
$5,454
-
MMBtu
-
07 2.7135: Install occupancy sensors $4,855 $8,000 $4,855
68,410
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,870 $18,200 $5,360
75,500
kWh
$2,682
-
kW-mo/yr
$(-3,172.0)
-
MMBtu
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,026 $5,350 $2,017
28,400
kWh
$1,009
-
kW-mo/yr
- -
10 2.7491: Insulate glazing, walls, ceilings, and roofs $2,415 $9,840 - - $2,415
-
MMBtu
-
11 2.4231: Reduce the pressure of compressed air to the minimum required $458 - $305
4,300
kWh
$153
-
kW-mo/yr
- -
12 2.4221: Install compressor air intakes in coolest locations $360 $900 $241
3,400
kWh
$119
-
kW-mo/yr
- -
TOTAL RECOMMENDED $116,498 $182,985 $21,972
289,155
kWh
$14,272
-
kW-mo/yr
$35,254
-
MMBtu
$45,000
TOTAL IMPLEMENTED $110,810 $163,885 $16,066
205,955
kWh
$11,318
-
kW-mo/yr
$38,426
-
MMBtu
$45,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs