ITAC Assessment: MA0516
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ITAC Assessment: MA0516
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Assessment Year 2002
Principal Product Flock fiber
NAICS
n/a
SIC 2261: Finishers of Broadwoven Fabrics of Cotton
Sales Range $10
M
to 50
M
# of Employees 88
Plant Area 75,000
ft2
Annual Production 9,000,000
lb
Production Hrs. Annual 5,400
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $208,557 2,531,400
kWh
Electricity Fees $33,593 -
Natural Gas $444,007 64,197
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $226,009 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $165,008

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 2.2444: Use hot process fluids to preheat incoming process fluids $151,365 $135,000 $(-2,556.0)
(-33,570)
kWh
$(-341.0)
-
kW-mo/yr
$154,262
-
MMBtu
-
02 3.4151: Minimize water usage $43,582 $43,100 $(-232.0)
(-3,040)
kWh
$(-911.0)
-
kW-mo/yr
$21,440
-
MMBtu
$23,285
-
Tgal
03 2.2443: Re-use or recycle hot or cold process exhaust air $14,155 $19,000 $(-3,384.0)
(-50,355)
kWh
$(-916.0)
-
kW-mo/yr
$18,455
-
MMBtu
-
04 2.2511: Insulate bare equipment $5,343 $8,400 - - $5,343
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,745 $460 $3,745
49,191
kWh
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,589 $5,200 $3,589
47,144
kWh
- - -
07 2.4221: Install compressor air intakes in coolest locations $966 $625 $966
12,682
kWh
- - -
08 2.7224: Reduce space conditioning during non-working hours $560 - - - $560
-
MMBtu
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,704 $15,768 $2,704
35,520
kWh
- - -
TOTAL RECOMMENDED $226,009 $227,553 $4,832
57,572
kWh
$(-2,168.0)
-
kW-mo/yr
$200,060
-
MMBtu
$23,285
-
Tgal
TOTAL IMPLEMENTED $165,008 $149,685 $5,744
75,447
kWh
$(-341.0)
-
kW-mo/yr
$159,605
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs