ITAC Assessment: MA0240
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ITAC Assessment: MA0240
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Assessment Year 1992
Principal Product RATCHET WRENCHES
NAICS
n/a
SIC 3423: Hand and Edge Tools, Except Machine Tools and Handsaws
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area
n/a
Annual Production 5,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $837,090 9,288,394
kWh
Natural Gas $334,380 78,872
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $127,826 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $109,862

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2444: Use hot process fluids to preheat incoming process fluids $83,013 $80 $(-19,068.0)
(-211,606)
kWh
$32,503
-
MMBtu
$69,578
02 2.2437: Recover waste heat from equipment $17,964 $55,605 $(-3,486.0)
(-38,687)
kWh
$21,450
-
MMBtu
-
03 2.1221: Replace obsolete burners with more efficient ones $16,723 $11 - $16,723
-
MMBtu
-
04 2.4221: Install compressor air intakes in coolest locations $3,460 $2,355 $3,460
38,394
kWh
- -
05 2.7221: Lower temperature during the winter season and vice-versa $2,896 - - $2,896
-
MMBtu
-
06 2.6232: Install set-back timers $1,400 $400 $1,400
15,533
kWh
- -
07 2.2113: Repair or replace steam traps $1,348 $240 - $1,348
-
MMBtu
-
08 2.1131: Repair faulty insulation in furnaces, boilers, etc $1,022 $2,200 - $1,022
-
MMBtu
-
TOTAL RECOMMENDED $127,826 $60,891 $(-17,694.0)
(-196,366)
kWh
$75,942
-
MMBtu
$69,578
TOTAL IMPLEMENTED $109,862 $5,286 $(-14,208.0)
(-157,679)
kWh
$54,492
-
MMBtu
$69,578
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs