| Assessment Year | 2003 |
|---|---|
| Principal Product | Steel Pipe |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498: Fabricated Pipe and Pipe Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 170 |
| Plant Area |
1,742,400
ft2
|
| Annual Production | 50,000
ton
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $503,537 | 4,924,600 |
kWh
|
$0.10 |
| Electricity Demand | $150,047 | 15,612 |
kW-mo/yr
|
$9.61 |
| Electricity Fees | $30,478 | - |
|
- |
| Natural Gas | $46,249 | 7,952 |
MMBtu
|
$5.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $876,137 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $424,294 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,721 | $320 |
$5,810
54,520
kWh
|
$1,691
-
kW-mo/yr
|
- | $(-780.0) | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $76,727 | $9,000 | n/a |
$55,166
517,890
kWh
|
$21,561
-
kW-mo/yr
|
- | - | - |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $4,321 | $200 |
$3,346
31,411
kWh
|
$975
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,099 | $9,475 |
$12,465
117,020
kWh
|
$3,634
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $9,529 | - |
$5,206
48,870
kWh
|
$4,323
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7144: Install spectral reflectors / delamp | $2,520 | - |
$1,951
18,320
kWh
|
$569
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.1134: Eliminate leaks in combustible gas lines | $453 | $400 | - | - |
$453
-
MMBtu
|
- | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $13,674 | $300 |
$17,724
-
kWh
|
- | - | $(-4,050.0) | - | |
| 09 | 4.625: Develop standard operating procedures | $123,760 | $56,040 | n/a | - | - | - | $123,760 | - |
| 10 | 4.611: Begin a practice of predictive / preventative maintenance | $144,153 | $2,500 |
$(-14,556.0)
(-246,230)
kWh
|
$(-7,773.0)
-
kW-mo/yr
|
$(-2,268.0)
-
MMBtu
|
$168,750 | - | |
| 11 | 4.432: Cross-train personnel to avoid lost time | $360,180 | $118,080 | - | - | - | $360,180 | - | |
| 12 | 4.421: Modify current incentive program | $34,000 | $5,000 | - | - | - | - | $34,000 | |
| 13 | 4.321: Optimize production lot sizes and inventories | $84,000 | $1,000 | - | - | - | - | $84,000 | |
| TOTAL RECOMMENDED | $876,137 | $202,315 |
$87,112
541,801
kWh
|
$24,980
-
kW-mo/yr
|
$(-1,815.0)
-
MMBtu
|
$647,860 | $118,000 | ||
| TOTAL IMPLEMENTED | $424,294 | $133,475 |
$23,572
221,271
kWh
|
$6,869
-
kW-mo/yr
|
$453
-
MMBtu
|
$359,400 | $34,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs