ITAC Assessment: BD0376
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ITAC Assessment: BD0376
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Assessment Year 2010
Principal Product Pressure Sensitive Tapes
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672: Coated and Laminated Paper, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 185,000
ft2
Annual Production 185
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $255,344 6,325,200
kWh
Electricity Demand $194,569 13,897
kW-mo/yr
Electricity Fees $40,137 -
Natural Gas $533,039 73,887
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $314,529 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $219,741

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1221: Replace obsolete burners with more efficient ones $105,011 $51,500 - - $105,011
-
MMBtu
- -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $67,200 $125 - $67,200
-
kW-mo/yr
- - -
03 2.2437: Recover waste heat from equipment $62,913 $70,000 - - $62,913
-
MMBtu
- -
04 2.2437: Recover waste heat from equipment $39,238 $34,000 - - $39,238
-
MMBtu
- -
05 2.1222: Install turbulators $20,378 $4,350 - - $20,378
-
MMBtu
- -
06 2.1233: Analyze flue gas for proper air/fuel ratio $11,590 $5,500 - - $11,590
-
MMBtu
- -
07 2.7231: Use radiant heater for spot heating $7,210 $9,000 - - $7,210
-
MMBtu
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $989 $1,727 $305
7,562
kWh
$145
-
kW-mo/yr
- $380 $159
TOTAL RECOMMENDED $314,529 $176,202 $305
7,562
kWh
$67,345
-
kW-mo/yr
$246,340
-
MMBtu
$380 $159
TOTAL IMPLEMENTED $219,741 $162,727 $305
7,562
kWh
$145
-
kW-mo/yr
$218,752
-
MMBtu
$380 $159
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs