ITAC Assessment: LM0046
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ITAC Assessment: LM0046
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Assessment Year 2003
Principal Product pharmaceutical products
NAICS 325414: Biological Product (except Diagnostic) Manufacturing
SIC 2836: Biological Products, Except Diagnostic Substances
Sales Range $100
M
to 500
M
# of Employees 240
Plant Area 134,000
ft2
Annual Production 2,400,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,477,174 68,956,970
kWh
Electricity Demand $331,384 24,384
kW-mo/yr
Electricity Fees $8,324 -
Natural Gas $322,154 54,232
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $616,603 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $288,127

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $232 $20 $196
1,848
kWh
$36
-
kW-mo/yr
- - - -
02 2.4221: Install compressor air intakes in coolest locations $3,316 $1,380 $2,813
26,489
kWh
$503
-
kW-mo/yr
- - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,794 $516 $4,447
41,720
kWh
$347
-
kW-mo/yr
- - - -
04 2.4133: Use most efficient type of electric motors $1,296 $792 $1,066
10,036
kWh
$230
-
kW-mo/yr
- - - -
05 2.7144: Install spectral reflectors / delamp $13,658 $360 $10,240
94,128
kWh
$3,418
-
kW-mo/yr
- - - -
06 2.7124: Make a practice of turning off lights when not needed $5,314 - $4,239
35,653
kWh
$1,075
-
kW-mo/yr
- - - -
07 2.7135: Install occupancy sensors $2,760 $521 $2,029
19,078
kWh
$731
-
kW-mo/yr
- - - -
08 2.2414: Use waste heat from hot flue gases to preheat $5,802 $17,200 - - $5,802
-
MMBtu
- - -
09 2.7261: Install timers and/or thermostats $17,717 $120 $17,717
199,400
kWh
- - - - -
10 3.4115: Recover and reuse cooling water $40,647 $5,000 $27,657
260,400
kWh
$7,146
-
kW-mo/yr
- - $5,844
-
Tgal
-
11 4.422: Utilize outside contracting $56,838 $11,800 - - - $56,838 - -
12 4.422: Utilize outside contracting $234,229 $100,000 - - - $234,229 - -
13 4.711: Initiate a total quality management program $230,000 $336,269 - - - - - $230,000
TOTAL RECOMMENDED $616,603 $473,978 $70,404
688,752
kWh
$13,486
-
kW-mo/yr
$5,802
-
MMBtu
$291,067 $5,844
-
Tgal
$230,000
TOTAL IMPLEMENTED $288,127 $344,478 $42,251
393,376
kWh
$10,032
-
kW-mo/yr
- - $5,844
-
Tgal
$230,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs