ITAC Assessment: LE0380
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ITAC Assessment: LE0380
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Assessment Year 2014
Principal Product Metal Fabrication
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 118,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 3,900
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $119,885 2,098,081
kWh
Electricity Demand $38,551 7,995
kW-mo/yr
Electricity Fees $128,509 -
Natural Gas $146,744 13,540
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,101 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $19,389 $780 $3,223
56,542
kWh
$16,166
-
kW-mo/yr
- -
02 2.6212: Turn off equipment during breaks, reduce operating time $1,774 $800 $968
16,974
kWh
$807
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $593 $520 $452
7,929
kWh
$141
-
kW-mo/yr
- -
04 2.7442: Keep doors and windows shut when not on use $1,824 $2,960 - - $1,824
-
MMBtu
-
05 2.2437: Recover waste heat from equipment $938 $1,936 - - $938
-
MMBtu
-
06 2.7231: Use radiant heater for spot heating $22,320 $54,000 - - $22,320
-
MMBtu
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,916 $5,000 $1,463
25,661
kWh
$453
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,740 $4,950 $1,289
22,620
kWh
$405
-
kW-mo/yr
- $46
09 2.2414: Use waste heat from hot flue gases to preheat $607 $2,000 - - $607
-
MMBtu
-
TOTAL RECOMMENDED $51,101 $72,946 $7,394
129,726
kWh
$17,972
-
kW-mo/yr
$25,689
-
MMBtu
$46
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs