ITAC Assessment: LE0379
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ITAC Assessment: LE0379
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Assessment Year 2014
Principal Product Extruded Tubing
NAICS 333249: Other Industrial Machinery Manufacturing
SIC 3559: Special Industry Machinery, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 65
Plant Area 60,000
ft2
Annual Production 622,479
lb
Production Hrs. Annual 4,080
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $145,843 2,082,400
kWh
Electricity Demand $32,159 5,012
kW-mo/yr
Electricity Fees $124,327 -
Natural Gas $22,420 2,323
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,191 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,723

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $3,081 $40 $2,426
34,664
kWh
$655
-
kW-mo/yr
- -
02 2.7261: Install timers and/or thermostats $1,602 $225 - - $1,602
-
MMBtu
-
03 2.7261: Install timers and/or thermostats $2,644 $900 - - $2,644
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,923 $1,680 $1,803
25,763
kWh
$3,120
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $1,017 $500 $773
11,040
kWh
$244
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,721 $1,500 $2,077
29,676
kWh
$644
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $5,736 $8,213 $4,597
65,672
kWh
$1,002
-
kW-mo/yr
- $137
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,950 $11,700 $5,473
78,181
kWh
$1,477
-
kW-mo/yr
- -
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,611 $3,025 - $1,611
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $6,671 $12,825 $4,601
65,729
kWh
$1,611
-
kW-mo/yr
- $459
11 2.7142: Utilize higher efficiency lamps and/or ballasts $396 $780 $186
2,652
kWh
$100
-
kW-mo/yr
- $110
12 2.4323: Use optimum size and capacity equipment $2,820 $6,500 $2,820
40,284
kWh
- - -
13 2.2437: Recover waste heat from equipment $330 $1,250 - - $330
-
MMBtu
-
14 2.4226: Use / purchase optimum sized compressor $1,690 $8,000 $1,330
19,006
kWh
$360
-
kW-mo/yr
- -
TOTAL RECOMMENDED $42,191 $57,138 $26,086
372,667
kWh
$10,824
-
kW-mo/yr
$4,576
-
MMBtu
$706
TOTAL IMPLEMENTED $7,723 $1,945 $2,612
37,316
kWh
$755
-
kW-mo/yr
$4,246
-
MMBtu
$110
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs