ITAC Assessment: LE0372
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ITAC Assessment: LE0372
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Assessment Year 2014
Principal Product Coated, Laminated and Metallized Films
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 62,000
ft2
Annual Production 30,000
thousand feet
Production Hrs. Annual 6,120
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $173,949 3,098,091
kWh
Electricity Demand $33,362 7,471
kW-mo/yr
Electricity Fees $28,135 -
Natural Gas $125,260 22,418
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,597 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,983

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 2.7273: Install desiccant humidity control system $465 $30 $465
8,300
kWh
- - -
02 2.4221: Install compressor air intakes in coolest locations $857 $134 $759
13,548
kWh
$98
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,294 $1,500 $2,968
52,997
kWh
$326
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,320 $520 $1,141
20,378
kWh
$179
-
kW-mo/yr
- -
05 2.2437: Recover waste heat from equipment $4,601 $1,870 - - $4,601
-
MMBtu
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $8,173 $5,400 - - $8,173
-
MMBtu
-
07 2.4226: Use / purchase optimum sized compressor $7,519 $6,700 $7,332
130,923
kWh
$188
-
kW-mo/yr
- -
08 2.7261: Install timers and/or thermostats $645 $711 $645
11,513
kWh
- - -
09 2.2443: Re-use or recycle hot or cold process exhaust air $24,930 $41,000 - - $24,930
-
MMBtu
-
10 2.2614: Use cooling tower or economizer to replace chiller cooling $7,402 $13,500 $6,616
118,138
kWh
$787
-
kW-mo/yr
- -
11 2.1221: Replace obsolete burners with more efficient ones $9,045 $16,500 - - $9,045
-
MMBtu
-
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $96 $210 $78
1,397
kWh
$18
-
kW-mo/yr
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $3,361 $7,792 $1,892
33,779
kWh
$402
-
kW-mo/yr
- $1,067
-
Tgal
14 2.2136: Install / repair insulation on steam lines $2,482 $4,118 - - $2,482
-
MMBtu
-
15 2.7232: Replace existing hvac unit with high efficiency model $13,408 $64,631 $11,593
207,020
kWh
$1,815
-
kW-mo/yr
- -
TOTAL RECOMMENDED $87,597 $164,616 $33,488
597,993
kWh
$3,813
-
kW-mo/yr
$49,230
-
MMBtu
$1,067
-
Tgal
TOTAL IMPLEMENTED $12,983 $18,711 $3,613
64,510
kWh
$326
-
kW-mo/yr
$9,045
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs