| Assessment Year | 2003 |
|---|---|
| Principal Product | Pre-Colored Plastics and Plastic Color Concentrates |
| NAICS | 325130: Synthetic Dye and Pigment Manufacturing |
| SIC | 2816: Inorganic Pigments |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
100,000
ft2
|
| Annual Production | 36,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $686,938 | 9,789,600 |
kWh
|
$0.070 |
| Electricity Demand | $221,654 | 21,161 |
kW-mo/yr
|
$10.47 |
| Electricity Fees | $93,582 | - |
|
- |
| Natural Gas | $124,762 | 18,633 |
MMBtu
|
$6.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $219,989 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $194,192 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $142,452 | $31,500 |
$7,347
104,697
kWh
|
$2,105
-
kW-mo/yr
|
- | $13,000 | $120,000 | |
| 02 | 2.2511: Insulate bare equipment | $20,715 | $4,565 |
$16,095
229,390
kWh
|
$4,620
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $24,928 | $520 |
$19,368
276,011
kWh
|
$5,560
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7229: Air condition only space necessary | $13,955 | $6,000 | - | - |
$13,955
-
MMBtu
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,857 | $150 |
$9,988
142,340
kWh
|
$2,869
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $5,082 | $100 |
$3,229
46,019
kWh
|
$1,853
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $219,989 | $42,835 |
$56,027
798,457
kWh
|
$17,007
-
kW-mo/yr
|
$13,955
-
MMBtu
|
$13,000 | $120,000 | ||
| TOTAL IMPLEMENTED | $194,192 | $38,170 |
$36,703
523,048
kWh
|
$10,534
-
kW-mo/yr
|
$13,955
-
MMBtu
|
$13,000 | $120,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs