ITAC Assessment: LE0371
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ITAC Assessment: LE0371
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Assessment Year 2014
Principal Product Specialty Chemical Packaging
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 104
Plant Area 106,473
ft2
Annual Production 5,568
Tgal
Production Hrs. Annual 4,940
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $156,496 2,100,726
kWh
Electricity Demand $20,195 5,657
kW-mo/yr
Electricity Fees $29,387 -
Natural Gas $106,820 15,231
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,226 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,700

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 2.1133: Adjust burners for efficient operation $15,710 - - - $15,710
-
MMBtu
-
02 2.7261: Install timers and/or thermostats $3,996 - $3,996
54,000
kWh
- - -
03 2.6212: Turn off equipment during breaks, reduce operating time $645 - - - $645
-
MMBtu
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,667 $28 $2,442
32,997
kWh
$225
-
kW-mo/yr
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $4,001 $14 - - $4,001
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,119 $317 $1,304
17,616
kWh
$13,816
-
kW-mo/yr
- -
07 2.7261: Install timers and/or thermostats $18,293 $2,740 - - $18,293
-
MMBtu
-
08 2.2113: Repair or replace steam traps $963 $400 - - $963
-
MMBtu
-
09 2.2442: Preheat combustion air with waste heat $7,984 $3,000 - - $7,984
-
MMBtu
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $941 $1,000 $863
11,660
kWh
$79
-
kW-mo/yr
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,799 $12,800 $10,127
136,858
kWh
$671
-
kW-mo/yr
- -
12 2.2136: Install / repair insulation on steam lines $1,819 $4,118 - - $1,819
-
MMBtu
-
13 2.2135: Repair and eliminate steam leaks $3,675 $1,285 - - $3,675
-
MMBtu
-
14 2.7441: Replace broken windows and/or window sash $1,091 $4,140 - - $1,091
-
MMBtu
-
15 2.7232: Replace existing hvac unit with high efficiency model $4,748 $21,000 $783
10,584
kWh
$11
-
kW-mo/yr
$3,954
-
MMBtu
-
16 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,704 $12,536 $2,383
32,197
kWh
$321
-
kW-mo/yr
- -
17 2.7142: Utilize higher efficiency lamps and/or ballasts $71 $350 $9
127
kWh
$29
-
kW-mo/yr
- $33
-
Tgal
TOTAL RECOMMENDED $95,226 $63,728 $21,907
296,039
kWh
$15,151
-
kW-mo/yr
$58,135
-
MMBtu
$33
-
Tgal
TOTAL IMPLEMENTED $8,700 $5,182 $3,305
44,657
kWh
$303
-
kW-mo/yr
$5,092
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs