ITAC Assessment: LE0370
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ITAC Assessment: LE0370
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Assessment Year 2014
Principal Product Fabricated Metal Products
NAICS 332313: Plate Work Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 102,599
ft2
Annual Production 25,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $140,068 2,067,967
kWh
Electricity Demand $27,423 6,439
kW-mo/yr
Electricity Fees $18,308 -
LPG $101,217 5,603
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $114,931 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,843

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7261: Install timers and/or thermostats $3,349 - - - $3,349
-
MMBtu
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,947 $35 $1,474
21,671
kWh
$473
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $2,490 $200 $2,222
32,671
kWh
$268
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,076 $1,000 $2,744
40,360
kWh
$332
-
kW-mo/yr
- - -
05 2.4323: Use optimum size and capacity equipment $5,981 $2,653 $5,981
87,966
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,997 $4,187 $4,822
70,914
kWh
$175
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,755 $1,688 $9
137
kWh
$153
-
kW-mo/yr
- - $1,593
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,133 $15,100 $9,936
146,117
kWh
$1,197
-
kW-mo/yr
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,137 $6,750 $2,549
37,481
kWh
$588
-
kW-mo/yr
- - -
10 2.1224: Replace boiler $61,996 $205,000 - - - $61,996 -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $15,070 $75,880 $11,457
168,480
kWh
$1,380
-
kW-mo/yr
- - $2,233
TOTAL RECOMMENDED $114,931 $312,493 $41,194
605,797
kWh
$4,566
-
kW-mo/yr
$3,349
-
MMBtu
$61,996 $3,826
TOTAL IMPLEMENTED $16,843 $3,888 $12,421
182,668
kWh
$1,073
-
kW-mo/yr
$3,349
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs