ITAC Assessment: LE0357
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ITAC Assessment: LE0357
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Assessment Year 2013
Principal Product Soup
NAICS 311422: Specialty Canning
SIC 2032: Canned Specialties
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 450,000
ft2
Annual Production 260,000,000
pieces
Production Hrs. Annual 5,472
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,945,565 16,614,700
kWh
Electricity Demand $243,261 26,449
kW-mo/yr
Natural Gas $1,229,915 245,930
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,237,977 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,048

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $990,391 $2,480,000 $1,152,403
9,849,598
kWh
$198,720
-
kW-mo/yr
$(-306,559.0)
-
MMBtu
- $(-54,173.0)
02 2.2442: Preheat combustion air with waste heat $41,310 $87,100 - - $41,310
-
MMBtu
- -
03 2.7261: Install timers and/or thermostats $992 $225 $992
8,477
kWh
- - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $143,805 $5,420 - - $143,805
-
MMBtu
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $29,839 - $25,451
217,532
kWh
$4,388
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,062 $3,910 $4,241
36,247
kWh
$727
-
kW-mo/yr
- - $94
07 2.7232: Replace existing hvac unit with high efficiency model $4,733 $11,400 $3,519
30,076
kWh
$1,214
-
kW-mo/yr
- - -
08 2.2135: Repair and eliminate steam leaks $1,285 $4,500 - - $1,285
-
MMBtu
- -
09 2.3212: Optimize plant power factor $20,522 $42,000 - - - $20,522 -
10 2.7442: Keep doors and windows shut when not on use $38 $110 $38
328
kWh
- - - -
TOTAL RECOMMENDED $1,237,977 $2,634,665 $1,186,644
10,142,258
kWh
$205,049
-
kW-mo/yr
$(-120,159.0)
-
MMBtu
$20,522 $(-54,079.0)
TOTAL IMPLEMENTED $99,048 $137,845 $30,722
262,584
kWh
$5,115
-
kW-mo/yr
$42,595
-
MMBtu
$20,522 $94
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs