ITAC Assessment: LE0338
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ITAC Assessment: LE0338
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Assessment Year 2012
Principal Product Railroad Ties
NAICS 321114: Wood Preservation
SIC 2491: Wood Preserving
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 3,850
ft2
Annual Production 1,300,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $314,840 5,940,377
kWh
Electricity Demand $28,652 13,452
kW-mo/yr
Electricity Fees $103,148 -
Natural Gas $76,978 10,263
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $144,874 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $125,759

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $38,956 $30,500 $36,884
695,927
kWh
$2,072
-
kW-mo/yr
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $27,600 $20,000 - - $27,600
-
MMBtu
03 2.2113: Repair or replace steam traps $23,903 $1,800 - - $23,903
-
MMBtu
04 2.2442: Preheat combustion air with waste heat $15,000 - - - $15,000
-
MMBtu
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,074 $10,000 $10,495
198,020
kWh
$579
-
kW-mo/yr
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,332 $500 $6,949
131,071
kWh
$383
-
kW-mo/yr
-
07 2.2442: Preheat combustion air with waste heat $6,563 $16,000 - - $6,563
-
MMBtu
08 2.4231: Reduce the pressure of compressed air to the minimum required $4,115 $16,500 $3,768
71,095
kWh
$347
-
kW-mo/yr
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,773 $1,000 $2,628
49,588
kWh
$145
-
kW-mo/yr
-
10 2.7135: Install occupancy sensors $2,166 $1,050 $2,089
39,421
kWh
$77
-
kW-mo/yr
-
11 2.7261: Install timers and/or thermostats $2,293 $100 $1,565
29,534
kWh
- $728
-
MMBtu
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,635 $8,000 $1,558
29,390
kWh
$77
-
kW-mo/yr
-
13 2.4221: Install compressor air intakes in coolest locations $1,134 $200 $979
18,476
kWh
$155
-
kW-mo/yr
-
14 2.2136: Install / repair insulation on steam lines $330 $103 $330
6,225
kWh
- -
TOTAL RECOMMENDED $144,874 $105,753 $67,245
1,268,747
kWh
$3,835
-
kW-mo/yr
$73,794
-
MMBtu
TOTAL IMPLEMENTED $125,759 $89,253 $63,477
1,197,652
kWh
$3,488
-
kW-mo/yr
$58,794
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs