ITAC Assessment: LE0335
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ITAC Assessment: LE0335
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Assessment Year 2012
Principal Product Near net shape forgings and butt welded pipe fittings
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 65
Plant Area 225,000
ft2
Annual Production 17,906
pieces
Production Hrs. Annual 6,240
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $916,536 7,325,203
kWh
Electricity Demand $150,774 25,241
kW-mo/yr
Natural Gas $1,426,716 170,745
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,308,001 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.3322: Use existing dam to generate electricity $1,144,296 $10,386,800 - - $1,144,296 - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $67,090 $3,825 $9,999
79,694
kWh
$57,091
-
kW-mo/yr
- - -
03 2.4112: Install soft-start to eliminate nuisance trips $19,961 $32,500 - $19,961
-
kW-mo/yr
- - -
04 2.6231: Utilize controls to operate equipment only when needed $15,946 $9,800 $15,946
127,566
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,640 $1,000 $10,183
81,464
kWh
$1,457
-
kW-mo/yr
- - -
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $7,534 $3,000 - $7,534
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $41,018 $44,640 $35,535
284,280
kWh
$5,086
-
kW-mo/yr
- - $397
08 2.7261: Install timers and/or thermostats $516 $125 - - - $516
-
MMBtu
-
TOTAL RECOMMENDED $1,308,001 $10,481,690 $71,663
573,004
kWh
$91,129
-
kW-mo/yr
$1,144,296 $516
-
MMBtu
$397
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs