ITAC Assessment: LE0313
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ITAC Assessment: LE0313
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Assessment Year 2011
Principal Product Narrow fabrics
NAICS 313220: Narrow Fabric Mills and Schiffli Machine Embroidery
SIC 2241: Narrow Fabric and Other Smallware Mills: Cotton, Wool, Silk, and Manmade Fiber
Sales Range $100
M
to 500
M
# of Employees 253
Plant Area 150,000
ft2
Annual Production 50,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $367,948 4,325,953
kWh
Electricity Demand $68,045 9,552
kW-mo/yr
Natural Gas $455,551 39,365
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $57,374 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,855

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4226: Use / purchase optimum sized compressor $10,365 $25,000 $8,650
125,357
kWh
$1,715
-
kW-mo/yr
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $8,529 $16,000 - - - $8,529
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,031 $960 $6,699
97,080
kWh
$1,332
-
kW-mo/yr
- -
04 2.2442: Preheat combustion air with waste heat $7,324 $20,000 - - - $7,324
-
MMBtu
05 2.7261: Install timers and/or thermostats $5,313 $960 $5,313
76,994
kWh
- - -
06 2.7232: Replace existing hvac unit with high efficiency model $4,587 $105,000 $1,064
15,411
kWh
$50
-
kW-mo/yr
- $3,473
-
MMBtu
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,422 $200 $1,852
26,837
kWh
$570
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,655 - - - - $1,655
-
MMBtu
09 2.1131: Repair faulty insulation in furnaces, boilers, etc $559 $315 - - - $559
-
MMBtu
10 2.7142: Utilize higher efficiency lamps and/or ballasts $5,746 $16,016 $3,189
46,213
kWh
$634
-
kW-mo/yr
$1,923 -
11 2.7135: Install occupancy sensors $1,827 $2,302 $1,827
20,670
kWh
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,016 $1,814 $845
12,243
kWh
$171
-
kW-mo/yr
- -
TOTAL RECOMMENDED $57,374 $188,567 $29,439
420,805
kWh
$4,472
-
kW-mo/yr
$1,923 $21,540
-
MMBtu
TOTAL IMPLEMENTED $28,855 $132,235 $21,726
314,842
kWh
$3,097
-
kW-mo/yr
- $4,032
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs