ITAC Assessment: LE0307
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ITAC Assessment: LE0307
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Assessment Year 2010
Principal Product injection molded ceramics
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 63,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $231,047 2,376,288
kWh
Electricity Demand $60,008 5,624
kW-mo/yr
Natural Gas $347,939 61,902
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,114 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,296

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,369 $20,000 $21,369
234,832
kWh
- - -
02 4.652: Replace existing equipment with more suitable substitutes $20,231 $30,000 $7,225
79,403
kWh
- $1,500 $11,506
03 2.7261: Install timers and/or thermostats $15,010 $125 $7,348
80,750
kWh
$7,662
-
MMBtu
- -
04 2.7232: Replace existing hvac unit with high efficiency model $13,218 $47,450 $3,057
33,600
kWh
$10,161
-
MMBtu
- -
05 2.4221: Install compressor air intakes in coolest locations $1,286 $800 $1,286
14,131
kWh
- - -
TOTAL RECOMMENDED $71,114 $98,375 $40,285
442,716
kWh
$17,823
-
MMBtu
$1,500 $11,506
TOTAL IMPLEMENTED $16,296 $925 $8,634
94,881
kWh
$7,662
-
MMBtu
- -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs