| Assessment Year | 2010 |
|---|---|
| Principal Product | secondary co-packer |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
124,000
ft2
|
| Annual Production | 1,000
units
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $80,178 | 1,120,000 |
kWh
|
$0.072 |
| Electricity Demand | $27,430 | 3,187 |
kW-mo/yr
|
$8.61 |
| Other Gas | $54,122 | 2,429 |
MMBtu
|
$22.28 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $56,324 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $40,323 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $26,348 | $1,672 |
$20,029
278,206
kWh
|
$6,319
-
kW-mo/yr
|
- | |
| 02 | 2.7261: Install timers and/or thermostats | $10,520 | $650 |
$10,520
146,105
kWh
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,909 | $1,500 |
$3,781
52,511
kWh
|
$1,128
-
kW-mo/yr
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,385 | $2,200 |
$3,385
47,010
kWh
|
- | - | |
| 05 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $2,574 | $7,000 |
$(-131.0)
(-1,820)
kWh
|
- |
$2,705
-
MMBtu
|
|
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,931 | $25,900 |
$1,466
20,365
kWh
|
$465
-
kW-mo/yr
|
- | |
| 07 | 2.4323: Use optimum size and capacity equipment | $1,824 | $3,000 |
$1,824
25,329
kWh
|
- | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,378 | $3,000 | - |
$1,378
-
kW-mo/yr
|
- | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,351 | $800 |
$1,021
14,185
kWh
|
$330
-
kW-mo/yr
|
- | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,131 | $15 |
$1,131
15,704
kWh
|
- | - | |
| 11 | 2.2437: Recover waste heat from equipment | $973 | $1,000 | - | - |
$973
-
MMBtu
|
|
| TOTAL RECOMMENDED | $56,324 | $46,737 |
$43,026
597,595
kWh
|
$9,620
-
kW-mo/yr
|
$3,678
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $40,323 | $4,137 |
$32,701
454,200
kWh
|
$6,649
-
kW-mo/yr
|
$973
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs