| Assessment Year | 2009 |
|---|---|
| Principal Product | stainless steel products |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 500 |
| Plant Area |
100,000
ft2
|
| Annual Production | 1,000,000
units
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,092,602 | 25,380,000 |
kWh
|
$0.043 |
| Electricity Demand | $572,373 | 54,600 |
kW-mo/yr
|
$10.48 |
| Natural Gas | $996,721 | 104,918 |
MMBtu
|
$9.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $371,878 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $151,326 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $48,061 | $100,000 | - | - |
$48,061
-
MMBtu
|
|
| 02 | 2.3311: Replace dc equipment with ac equipment | $46,426 | $38,000 |
$35,533
826,346
kWh
|
$10,893
-
kW-mo/yr
|
- | |
| 03 | 2.7291: Reschedule and rearrange multiple-source heating systems | $38,523 | $560 | - | - |
$38,523
-
MMBtu
|
|
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $30,658 | $1,672 |
$22,968
534,156
kWh
|
$7,690
-
kW-mo/yr
|
- | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $28,610 | $12,000 | - |
$28,610
-
kW-mo/yr
|
- | |
| 06 | 2.2113: Repair or replace steam traps | $27,445 | $10,500 | - | - |
$27,445
-
MMBtu
|
|
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $22,225 | $30,000 |
$16,649
387,195
kWh
|
$5,576
-
kW-mo/yr
|
- | |
| 08 | 2.2442: Preheat combustion air with waste heat | $21,508 | $30,000 | - | - |
$21,508
-
MMBtu
|
|
| 09 | 2.7231: Use radiant heater for spot heating | $19,446 | $5,000 |
$13,158
306,000
kWh
|
$6,288
-
kW-mo/yr
|
- | |
| 10 | 2.1224: Replace boiler | $19,000 | $30,000 | - | - |
$19,000
-
MMBtu
|
|
| 11 | 2.2442: Preheat combustion air with waste heat | $18,031 | $30,000 | - | - |
$18,031
-
MMBtu
|
|
| 12 | 2.2514: Cover open tanks | $9,339 | $10,000 | - | - |
$9,339
-
MMBtu
|
|
| 13 | 2.7447: Install vinyl strip / high speed / air curtain doors | $8,598 | $2,400 | - | - |
$8,598
-
MMBtu
|
|
| 14 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $7,947 | $7,000 | - |
$7,947
-
kW-mo/yr
|
- | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,465 | $160 |
$4,878
113,446
kWh
|
$1,587
-
kW-mo/yr
|
- | |
| 16 | 2.4221: Install compressor air intakes in coolest locations | $5,319 | $800 |
$3,866
89,899
kWh
|
$1,453
-
kW-mo/yr
|
- | |
| 17 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $2,129 | $600 | - | - |
$2,129
-
MMBtu
|
|
| 18 | 2.2136: Install / repair insulation on steam lines | $1,121 | $1,000 | - | - |
$1,121
-
MMBtu
|
|
| 19 | 2.2191: Substitute hot process fluids for steam | $1,040 | $600 | - | - |
$1,040
-
MMBtu
|
|
| 20 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $718 | $300 | - | - |
$718
-
MMBtu
|
|
| 21 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $608 | $565 | - | - |
$608
-
MMBtu
|
|
| 22 | 2.4231: Reduce the pressure of compressed air to the minimum required | $312 | $240 |
$154
3,590
kWh
|
$158
-
kW-mo/yr
|
- | |
| 23 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,799 | $32,466 |
$4,372
101,680
kWh
|
$3,427
-
kW-mo/yr
|
- | |
| 24 | 2.7135: Install occupancy sensors | $550 | $600 |
$550
12,788
kWh
|
- | - | |
| TOTAL RECOMMENDED | $371,878 | $344,463 |
$102,128
2,375,100
kWh
|
$73,629
-
kW-mo/yr
|
$196,121
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $151,326 | $113,298 |
$63,423
1,474,970
kWh
|
$22,010
-
kW-mo/yr
|
$65,893
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs