| Assessment Year | 2012 |
|---|---|
| Principal Product | Automotive Products |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3465: Automotive Stampings |
| Sales Range | $10 M to 50M |
| # of Employees | 114 |
| Plant Area |
80,000
ft2
|
| Annual Production | 28,400,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $130,577 | 3,387,208 |
kWh
|
$0.039 |
| Electricity Demand | $99,183 | 8,336 |
kW-mo/yr
|
$11.90 |
| Electricity Fees | $41,586 | - |
|
- |
| Natural Gas | $6,633 | 833 |
MMBtu
|
$7.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $77,654 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,472 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $15,105 | $14,500 |
$8,524
221,115
kWh
|
$6,581
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4224: Upgrade controls on compressors | $14,492 | $15,000 |
$7,816
202,748
kWh
|
$6,676
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,414 | $26,320 |
$7,059
183,120
kWh
|
$4,355
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,314 | $2,240 |
$2,791
72,395
kWh
|
$2,523
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6124: Establish equipment maintenance schedule | $4,209 | $3,430 |
$2,495
64,720
kWh
|
$1,714
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,607 | $400 |
$917
23,777
kWh
|
$690
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,205 | $4,270 |
$455
11,815
kWh
|
$750
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $609 | $990 |
$316
8,199
kWh
|
$293
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.8114: Change rate schedules or other changes in utility service | $17,314 | - | - | - | - | $17,314 | - | |
| 10 | 2.3212: Optimize plant power factor | $4,850 | $7,500 | - | - | $4,850 | - | - | |
| 11 | 2.8123: Pay utility bills on time | $1,535 | - | - | - | - | - | $1,535 | |
| TOTAL RECOMMENDED | $77,654 | $74,650 |
$30,373
787,889
kWh
|
$23,582
-
kW-mo/yr
|
$4,850 | $17,314 | $1,535 | ||
| TOTAL IMPLEMENTED | $22,472 | $31,990 |
$12,345
320,235
kWh
|
$8,592
-
kW-mo/yr
|
- | - | $1,535 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs