| Assessment Year | 2008 |
|---|---|
| Principal Product | Aluminum Wire, Cable |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3357: Drawing and Insulating of Nonferrous Wire |
| Sales Range | greater than $500 M |
| # of Employees | 212 |
| Plant Area |
400,000
ft2
|
| Annual Production | 106,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,003,535 | 18,788,000 |
kWh
|
$0.053 |
| Electricity Demand | $225,637 | 35,575 |
kW-mo/yr
|
$6.34 |
| Natural Gas | $378,113 | 40,725 |
MMBtu
|
$9.28 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $234,422 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $110,469 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3311: Replace dc equipment with ac equipment | $94,198 | $45,000 |
$69,138
1,304,476
kWh
|
$4,220
-
kW-mo/yr
|
- | - | $10,000 | $10,840 | - | |
| 02 | 2.7261: Install timers and/or thermostats | $35,042 | $875 |
$23,294
439,518
kWh
|
- |
$11,748
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $27,263 | $40,000 |
$22,280
420,382
kWh
|
$4,983
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $17,604 | $3,900 | - | - | - |
$17,604
-
MMBtu
|
- | - | - | |
| 05 | 2.2442: Preheat combustion air with waste heat | $14,909 | $30,000 | - | - |
$14,909
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,337 | $3,000 |
$11,359
214,323
kWh
|
$1,978
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $6,931 | $1,000 | - | - |
$6,931
-
MMBtu
|
- | - | - | - | |
| 08 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $5,095 | $7,278 | - | - |
$5,095
-
MMBtu
|
- | - | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $2,934 | $1,000 |
$1,907
35,983
kWh
|
$1,027
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,865 | $150 |
$1,586
29,926
kWh
|
$279
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $804 | $500 |
$703
13,265
kWh
|
$101
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.7111: Reduce illumination to minimum necessary levels | $704 | $255 |
$637
12,012
kWh
|
$57
-
kW-mo/yr
|
- | - | - | - | $10 | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,736 | $54,562 |
$11,483
216,667
kWh
|
$2,003
-
kW-mo/yr
|
- | - | - | - | $250 | |
| TOTAL RECOMMENDED | $234,422 | $187,520 |
$142,387
2,686,552
kWh
|
$14,648
-
kW-mo/yr
|
$38,683
-
MMBtu
|
$17,604
-
MMBtu
|
$10,000 | $10,840 | $260 | ||
| TOTAL IMPLEMENTED | $110,469 | $49,000 |
$82,404
1,554,782
kWh
|
$7,225
-
kW-mo/yr
|
- | - | $10,000 | $10,840 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs