| Assessment Year | 2007 |
|---|---|
| Principal Product | gray and ductile iron casings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 53 |
| Plant Area |
115,000
ft2
|
| Annual Production | 1,500
ton
|
| Production Hrs. Annual | 2,040
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $103,096 | 2,133,159 |
kWh
|
$0.048 |
| Electricity Demand | $103,963 | 10,428 |
kW-mo/yr
|
$9.97 |
| Natural Gas | $93,556 | 6,145 |
MMBtu
|
$15.22 |
| Fuel Oil #2 | $98,271 | 6,754 |
MMBtu
|
$14.55 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $108,419 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $74,751 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $35,204 | $3,330 | - | - | - |
$35,204
-
MMBtu
|
|
| 02 | 2.4226: Use / purchase optimum sized compressor | $21,905 | $15,088 |
$5,823
121,304
kWh
|
$16,082
-
kW-mo/yr
|
- | - | |
| 03 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $18,340 | $24,000 | - | - | - |
$18,340
-
MMBtu
|
|
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,085 | $1,000 |
$5,605
116,784
kWh
|
$5,480
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,122 | $194 |
$4,557
94,908
kWh
|
$5,565
-
kW-mo/yr
|
- | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,198 | $7,003 | - |
$5,198
-
kW-mo/yr
|
- | - | |
| 07 | 2.3212: Optimize plant power factor | $3,551 | $4,650 | - | - | $3,551 | - | |
| 08 | 2.4112: Install soft-start to eliminate nuisance trips | $2,117 | $1,500 | - |
$2,117
-
kW-mo/yr
|
- | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $758 | $300 |
$386
8,036
kWh
|
$372
-
kW-mo/yr
|
- | - | |
| 10 | 2.7261: Install timers and/or thermostats | $139 | $125 | - | - | - |
$139
-
MMBtu
|
|
| TOTAL RECOMMENDED | $108,419 | $57,190 |
$16,371
341,032
kWh
|
$34,814
-
kW-mo/yr
|
$3,551 |
$53,683
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $74,751 | $28,524 |
$10,162
211,692
kWh
|
$11,045
-
kW-mo/yr
|
- |
$53,544
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs