ITAC Assessment: LE0245
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ITAC Assessment: LE0245
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Assessment Year 2006
Principal Product UHT milk
NAICS 311511: Fluid Milk Manufacturing
SIC 2026: Fluid Milk
Sales Range $50
M
to 100
M
# of Employees 170
Plant Area 80,000
ft2
Annual Production 30,000
Tgal
Production Hrs. Annual 8,736
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $744,517 11,575,000
kWh
Electricity Demand $132,747 22,051
kW-mo/yr
Natural Gas $1,201,835 117,849
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $494,199 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,762

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
01 2.8113: Purchase gas directly from a contract gas supplier $318,192 $1,250 - - $318,192
-
MMBtu
- -
02 2.2113: Repair or replace steam traps $47,703 $5,000 - - $47,703
-
MMBtu
- -
03 3.5132: Reuse rich white water in other applications $43,680 $5,000 - - - $19,656
-
Tgal
$24,024
-
Tgal
04 2.2449: Recover heat from exhausted steam, hot air or hot water $41,698 $30,000 - - $41,698
-
MMBtu
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $10,138 $2,500 - - $10,138
-
MMBtu
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $9,828 $8,700 $7,809
122,022
kWh
$2,019
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,030 $2,000 $6,225
97,271
kWh
$805
-
kW-mo/yr
- - -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,646 $2,500 - $6,646
-
kW-mo/yr
- - -
09 2.4221: Install compressor air intakes in coolest locations $5,796 $3,000 $4,886
76,324
kWh
$910
-
kW-mo/yr
- - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,488 $1,000 $3,001
46,923
kWh
$487
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $494,199 $60,950 $21,921
342,540
kWh
$10,867
-
kW-mo/yr
$417,731
-
MMBtu
$19,656
-
Tgal
$24,024
-
Tgal
TOTAL IMPLEMENTED $25,762 $14,200 $12,695
198,346
kWh
$2,929
-
kW-mo/yr
$10,138
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs