ITAC Assessment: LE0225
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ITAC Assessment: LE0225
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Assessment Year 2005
Principal Product Metal cutting saw blades
NAICS 332216: Saw Blade and Handtool Manufacturing
SIC 2425:
Sales Range $1
M
to 5
M
# of Employees 26
Plant Area 129,213
ft2
Annual Production 8,722
ton
Production Hrs. Annual 4,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $120,292 1,392,000
kWh
Electricity Demand $23,364 3,881
kW-mo/yr
Natural Gas $231,376 22,089
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,406 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,769

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 4.445: Install equipment to move product $28,200 $2,000 - - - $28,200
02 2.1131: Repair faulty insulation in furnaces, boilers, etc $17,500 $50,000 - - $17,500
-
MMBtu
-
03 2.7261: Install timers and/or thermostats $11,161 $2,800 - - $11,161
-
MMBtu
-
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,707 $200 - $5,707
-
kW-mo/yr
- -
05 2.4226: Use / purchase optimum sized compressor $4,158 $800 $3,436
39,948
kWh
$722
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,558 $100 $2,114
24,584
kWh
$444
-
kW-mo/yr
- -
07 2.1131: Repair faulty insulation in furnaces, boilers, etc $1,914 $2,500 - - $1,914
-
MMBtu
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,118 $350 $924
10,742
kWh
$194
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $4,090 $35,595 $3,151
36,640
kWh
$939
-
kW-mo/yr
- -
TOTAL RECOMMENDED $76,406 $94,345 $9,625
111,914
kWh
$8,006
-
kW-mo/yr
$30,575
-
MMBtu
$28,200
TOTAL IMPLEMENTED $31,769 $88,395 $5,265
61,224
kWh
$7,090
-
kW-mo/yr
$19,414
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs