ITAC Assessment: LE0212
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ITAC Assessment: LE0212
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Assessment Year 2005
Principal Product welded and weldless chains
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $50
M
to 100
M
# of Employees 242
Plant Area 302,000
ft2
Annual Production 26,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $785,790 17,765,271
kWh
Electricity Demand $323,138 38,391
kW-mo/yr
Natural Gas $492,717 102,200
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $700,983 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,195

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Water Consumption Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $600,960 $1,440,000 $439,296
9,984,000
kWh
$161,664
-
kW-mo/yr
- - - -
02 2.4239: Eliminate or reduce compressed air usage $38,827 $28,400 $34,587
786,081
kWh
$4,240
-
kW-mo/yr
- - - -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $16,161 $2,500 - $16,161
-
kW-mo/yr
- - - -
04 2.2449: Recover heat from exhausted steam, hot air or hot water $13,784 $37,000 - - $10,497
-
MMBtu
$1,994
-
Tgal
- $1,293
-
Tgal
05 2.1116: Improve combustion control capability $9,210 $1,000 - - $9,210
-
MMBtu
- - -
06 2.7261: Install timers and/or thermostats $6,490 $1,925 $6,490
147,503
kWh
- - - - -
07 2.4221: Install compressor air intakes in coolest locations $4,111 $1,500 $3,103
70,526
kWh
$1,008
-
kW-mo/yr
- - - -
08 2.6218: Turn off equipment when not in use $4,055 $350 $4,055
92,170
kWh
- - - - -
09 2.2514: Cover open tanks $2,850 $2,274 - - $2,850
-
MMBtu
- - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,712 $200 $2,147
48,804
kWh
$565
-
kW-mo/yr
- - - -
11 3.6124: Burn waste oil for heat $1,823 $3,000 - - $1,380
-
MMBtu
- $443
-
gal
-
TOTAL RECOMMENDED $700,983 $1,518,149 $489,678
11,129,084
kWh
$183,638
-
kW-mo/yr
$23,937
-
MMBtu
$1,994
-
Tgal
$443
-
gal
$1,293
-
Tgal
TOTAL IMPLEMENTED $56,195 $32,375 $50,382
1,145,084
kWh
$5,813
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs