| Assessment Year | 2005 |
|---|---|
| Principal Product | welded and weldless chains |
| NAICS | 332618: Other Fabricated Wire Product Manufacturing |
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $50 M to 100M |
| # of Employees | 242 |
| Plant Area |
302,000
ft2
|
| Annual Production | 26,000
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $785,790 | 17,765,271 |
kWh
|
$0.044 |
| Electricity Demand | $323,138 | 38,391 |
kW-mo/yr
|
$8.42 |
| Natural Gas | $492,717 | 102,200 |
MMBtu
|
$4.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $700,983 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $56,195 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $600,960 | $1,440,000 |
$439,296
9,984,000
kWh
|
$161,664
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $38,827 | $28,400 |
$34,587
786,081
kWh
|
$4,240
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $16,161 | $2,500 | - |
$16,161
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $13,784 | $37,000 | - | - |
$10,497
-
MMBtu
|
$1,994
-
Tgal
|
- |
$1,293
-
Tgal
|
|
| 05 | 2.1116: Improve combustion control capability | $9,210 | $1,000 | - | - |
$9,210
-
MMBtu
|
- | - | - | |
| 06 | 2.7261: Install timers and/or thermostats | $6,490 | $1,925 |
$6,490
147,503
kWh
|
- | - | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $4,111 | $1,500 |
$3,103
70,526
kWh
|
$1,008
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.6218: Turn off equipment when not in use | $4,055 | $350 |
$4,055
92,170
kWh
|
- | - | - | - | - | |
| 09 | 2.2514: Cover open tanks | $2,850 | $2,274 | - | - |
$2,850
-
MMBtu
|
- | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,712 | $200 |
$2,147
48,804
kWh
|
$565
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 3.6124: Burn waste oil for heat | $1,823 | $3,000 | - | - |
$1,380
-
MMBtu
|
- |
$443
-
gal
|
- | |
| TOTAL RECOMMENDED | $700,983 | $1,518,149 |
$489,678
11,129,084
kWh
|
$183,638
-
kW-mo/yr
|
$23,937
-
MMBtu
|
$1,994
-
Tgal
|
$443
-
gal
|
$1,293
-
Tgal
|
||
| TOTAL IMPLEMENTED | $56,195 | $32,375 |
$50,382
1,145,084
kWh
|
$5,813
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs