| Assessment Year | 2011 |
|---|---|
| Principal Product | Brake friction disks |
| NAICS | 336340: Motor Vehicle Brake System Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 137 |
| Plant Area |
125,000
ft2
|
| Annual Production | 3,200,000
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $421,882 | 8,465,987 |
kWh
|
$0.050 |
| Electricity Demand | $211,204 | 25,134 |
kW-mo/yr
|
$8.40 |
| Natural Gas | $41,614 | 4,312 |
MMBtu
|
$9.65 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,128 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,616 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $15,045 | $14,125 |
$15,045
301,930
kWh
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,763 | $500 |
$13,497
270,684
kWh
|
$3,106
-
kW-mo/yr
|
- | $(-600.0) | $(-240.0) | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,611 | $50 |
$3,472
69,681
kWh
|
$3,139
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $3,704 | $3,200 |
$(-217.0)
(-4,351)
kWh
|
$(-62.0)
-
kW-mo/yr
|
$3,983
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $244 | $225 |
$171
3,438
kWh
|
$73
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7241: Install outside air damper / economizer on hvac unit | $6,197 | $10,500 |
$5,047
101,284
kWh
|
- | - | - | $1,150 | |
| 07 | 2.7245: Use direct air supply to exhaust hoods | $2,564 | $3,143 |
$468
9,387
kWh
|
$846
-
kW-mo/yr
|
$1,250
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $50,128 | $31,743 |
$37,483
752,053
kWh
|
$7,102
-
kW-mo/yr
|
$5,233
-
MMBtu
|
$(-600.0) | $910 | ||
| TOTAL IMPLEMENTED | $43,616 | $25,175 |
$37,061
743,579
kWh
|
$6,245
-
kW-mo/yr
|
- | $(-600.0) | $910 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs