| Assessment Year | 2003 |
|---|---|
| Principal Product | Small Diameter Tubing |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498: Fabricated Pipe and Pipe Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 377 |
| Plant Area |
350,000
ft2
|
| Annual Production | 4,736
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $873,390 | 10,840,000 |
kWh
|
$0.081 |
| Electricity Demand | $270,891 | 22,518 |
kW-mo/yr
|
$12.03 |
| Natural Gas | $171,542 | 25,193 |
MMBtu
|
$6.81 |
| Fuel Oil #6 | $189,025 | 44,120 |
MMBtu
|
$4.28 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $135,654 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,758 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #6 Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7111: Reduce illumination to minimum necessary levels | $18,357 | $1,000 |
$12,812
230,430
kWh
|
$5,545
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,138 | $300 |
$6,378
114,707
kWh
|
$2,760
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,945 | - |
$1,144
20,569
kWh
|
$801
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,620 | - | - | - |
$2,448
-
MMBtu
|
$2,172
-
MMBtu
|
- | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $23,055 | $13,500 | - | - |
$9,905
-
MMBtu
|
$13,150
-
MMBtu
|
- | - | |
| 06 | 3.4115: Recover and reuse cooling water | $1,286 | $25,500 |
$(-3,982.0)
(-71,616)
kWh
|
$(-1,732.0)
-
kW-mo/yr
|
- | - | $12,000 |
$(-5,000.0)
-
Tgal
|
|
| 07 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $45,153 | $100,000 |
$58,287
1,048,320
kWh
|
$17,323
-
kW-mo/yr
|
$(-30,457.0)
-
MMBtu
|
- | - | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $13,548 | $2,500 | - |
$13,548
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7441: Replace broken windows and/or window sash | $8,620 | $12,247 | - | - |
$8,620
-
MMBtu
|
- | - | - | |
| 10 | 2.7447: Install vinyl strip / high speed / air curtain doors | $9,932 | $37,964 | - | - |
$9,932
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $135,654 | $193,011 |
$74,639
1,342,410
kWh
|
$38,245
-
kW-mo/yr
|
$448
-
MMBtu
|
$15,322
-
MMBtu
|
$12,000 |
$(-5,000.0)
-
Tgal
|
||
| TOTAL IMPLEMENTED | $13,758 | $300 |
$6,378
114,707
kWh
|
$2,760
-
kW-mo/yr
|
$2,448
-
MMBtu
|
$2,172
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #6 Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs