| Assessment Year | 1999 |
|---|---|
| Principal Product | wall ties and wall forms |
| NAICS |
n/a
|
| SIC | 3444: Sheet Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
29,300
ft2
|
| Annual Production | 11,000,000
lb
|
| Production Hrs. Annual | 5,080
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $23,513 | 571,512 |
kWh
|
$0.041 |
| Electricity Demand | $5,251 | 1,466 |
kW-mo/yr
|
$3.58 |
| Natural Gas | $8,605 | 1,460 |
MMBtu
|
$5.89 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $72,880 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $69,690 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $3,190 | $8,580 | - | - |
$3,190
-
MMBtu
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $640 | $500 |
$530
13,189
kWh
|
$110
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $210 | $270 |
$170
4,103
kWh
|
$40
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $230 | $640 |
$150
3,810
kWh
|
$30
-
kW-mo/yr
|
- | - | $50 | |
| 05 | 4.446: Automate finishing process | $68,610 | $109,420 |
$(-4,410.0)
(-110,492)
kWh
|
$(-950.0)
-
kW-mo/yr
|
- | $73,970 | - | |
| TOTAL RECOMMENDED | $72,880 | $119,410 |
$(-3,560.0)
(-89,390)
kWh
|
$(-770.0)
-
kW-mo/yr
|
$3,190
-
MMBtu
|
$73,970 | $50 | ||
| TOTAL IMPLEMENTED | $69,690 | $110,830 |
$(-3,560.0)
(-89,390)
kWh
|
$(-770.0)
-
kW-mo/yr
|
- | $73,970 | $50 | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs