| Assessment Year | 2001 |
|---|---|
| Principal Product | Metal stamping and welding assemblies |
| NAICS |
n/a
|
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 330 |
| Plant Area |
208,000
ft2
|
| Annual Production | 50,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $155,213 | 6,101,280 |
kWh
|
$0.025 |
| Electricity Demand | $141,521 | 12,948 |
kW-mo/yr
|
$10.93 |
| Natural Gas | $138,065 | 23,083 |
MMBtu
|
$5.98 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,240,809 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,209,312 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.445: Install equipment to move product | $324,000 | $1,600,000 | - | - | - | $324,000 | |
| 02 | 4.625: Develop standard operating procedures | $708,750 | $350,000 | - | - | $708,750 | - | |
| 03 | 4.625: Develop standard operating procedures | $162,000 | $48,000 | - | - | $162,000 | - | |
| 04 | 4.514: Re-arrange equipment layout to reduce handling costs | $19,834 | $12,680 | - | - | $19,834 | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $6,067 | $7,000 |
$3,510
117,000
kWh
|
$2,557
-
kW-mo/yr
|
- | - | |
| 06 | 2.6231: Utilize controls to operate equipment only when needed | $9,670 | $3,680 |
$1,800
60,000
kWh
|
$7,870
-
kW-mo/yr
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,361 | $588 |
$1,787
59,570
kWh
|
$1,574
-
kW-mo/yr
|
- | - | |
| 08 | 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available | $2,800 | $960 |
$1,620
54,000
kWh
|
$1,180
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,671 | - |
$1,980
66,000
kWh
|
$1,443
-
kW-mo/yr
|
$(-1,752.0) | - | |
| 10 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $904 | - | - |
$2,304
-
kW-mo/yr
|
$(-1,400.0) | - | |
| 11 | 2.6212: Turn off equipment during breaks, reduce operating time | $797 | $1,168 |
$797
26,583
kWh
|
- | - | - | |
| 12 | 2.4322: Use or replace with energy efficient substitutes | $534 | $680 |
$216
7,200
kWh
|
$318
-
kW-mo/yr
|
- | - | |
| 13 | 2.6212: Turn off equipment during breaks, reduce operating time | $421 | $688 |
$421
14,025
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $1,240,809 | $2,025,444 |
$12,131
404,378
kWh
|
$17,246
-
kW-mo/yr
|
$887,432 | $324,000 | ||
| TOTAL IMPLEMENTED | $1,209,312 | $2,003,328 |
$5,821
194,025
kWh
|
$10,493
-
kW-mo/yr
|
$868,998 | $324,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs