| Assessment Year | 1998 |
|---|---|
| Principal Product | hand tools |
| NAICS |
n/a
|
| SIC | 3423: Hand and Edge Tools, Except Machine Tools and Handsaws |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
126,675
ft2
|
| Annual Production | 4,500,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $153,143 | 7,856,389 |
kWh
|
$0.019 |
| Electricity Demand | $159,650 | 18,142 |
kW-mo/yr
|
$8.80 |
| Natural Gas | $70,927 | 13,494 |
MMBtu
|
$5.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $163,690 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $61,990 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $25,680 | $19,610 | - | - |
$25,680
-
MMBtu
|
- | - | - | |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $8,600 | $32,720 |
$17,690
907,093
kWh
|
$11,180
-
kW-mo/yr
|
$(-20,270.0)
-
MMBtu
|
- | - | - | |
| 03 | 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas | $3,080 | $3,040 |
$1,920
98,183
kWh
|
$1,160
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $2,570 | $2,550 | - | - |
$2,570
-
MMBtu
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,560 | $800 |
$1,350
68,875
kWh
|
$1,210
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,670 | $3,960 |
$560
28,429
kWh
|
$470
-
kW-mo/yr
|
- | $640 | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $590 | $360 |
$310
15,826
kWh
|
$280
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2511: Insulate bare equipment | $230 | $680 |
$30
1,465
kWh
|
$50
-
kW-mo/yr
|
$150
-
MMBtu
|
- | - | - | |
| 09 | 4.454: Modify startup/shutdown times | $75,530 | - | - | - | - | - | - | $75,530 | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $15,070 | $17,000 | - | - | - | - | - | $15,070 | |
| 11 | 4.446: Automate finishing process | $12,150 | $42,810 | - | - | - | $12,150 | - | - | |
| 12 | 4.111: Add equipment/ operators to reduce production bottleneck | $5,560 | $690 | - | - | - | $6,080 | $(-520.0) | - | |
| 13 | 4.131: Modify process to reduce material use/cost | $4,980 | $10,000 | - | - | - | - | $4,980 | - | |
| 14 | 4.611: Begin a practice of predictive / preventative maintenance | $4,120 | $4,400 |
$710
36,342
kWh
|
$480
-
kW-mo/yr
|
- | $(-39,160.0) | - | $42,090 | |
| 15 | 4.222: Purchase re-conditioned material instead of new | $1,300 | $800 | - | - | - | $1,420 | $(-120.0) | - | |
| TOTAL RECOMMENDED | $163,690 | $139,420 |
$22,570
1,156,213
kWh
|
$14,830
-
kW-mo/yr
|
$8,130
-
MMBtu
|
$(-18,870.0) | $4,340 | $132,690 | ||
| TOTAL IMPLEMENTED | $61,990 | $58,690 |
$4,170
212,778
kWh
|
$3,170
-
kW-mo/yr
|
$28,400
-
MMBtu
|
$6,720 | $4,460 | $15,070 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs