| Assessment Year | 1998 |
|---|---|
| Principal Product | corrugated metal pipe |
| NAICS |
n/a
|
| SIC | 3498: Fabricated Pipe and Pipe Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 18 |
| Plant Area |
84,250
ft2
|
| Annual Production | 9,000
ton
|
| Production Hrs. Annual | 2,750
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $45,299 | 1,208,675 |
kWh
|
$0.037 |
| Electricity Demand | $29,470 | 7,263 |
kW-mo/yr
|
$4.06 |
| Natural Gas | $49,882 | 8,694 |
MMBtu
|
$5.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $33,480 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $7,940 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $2,010 | $4,150 |
$1,340
37,808
kWh
|
$670
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,610 | $650 |
$1,090
29,308
kWh
|
$520
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $560 | $570 |
$380
10,258
kWh
|
$180
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $360 | $980 |
$220
5,862
kWh
|
$110
-
kW-mo/yr
|
- | - | - | - | $30 | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $340 | $630 |
$230
6,155
kWh
|
$110
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.8114: Change rate schedules or other changes in utility service | $320 | - |
$180
1,758
kWh
|
- | - | - | - | $140 | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $250 | $970 |
$170
4,396
kWh
|
$80
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 3.7393: Implement a machine and coolant sump cleaning program to minimize coolant contamination | $3,150 | $1,450 | - | - |
$2,460
-
gal
|
- | - | - | $690 | - | |
| 09 | 3.8132: Use less toxic and volatile solvent substitutes | $2,930 | $3,000 |
$(-200.0)
(-5,275)
kWh
|
$(-60.0)
-
kW-mo/yr
|
- |
$4,510
-
gal
|
- | - | $(-1,320.0) | - | |
| 10 | 4.521: Clear and rent existing space | $18,450 | $12,710 | - | - | - | - | - | $18,450 | - | - | |
| 11 | 4.611: Begin a practice of predictive / preventative maintenance | $1,960 | $730 | - | - | - | - | - | - | - | $1,960 | |
| 12 | 4.621: Use fixtures to reduce machine changeout times | $1,540 | $3,320 | - | - | - | - | $1,540 | - | - | - | |
| TOTAL RECOMMENDED | $33,480 | $29,160 |
$3,410
90,270
kWh
|
$1,610
-
kW-mo/yr
|
$2,460
-
gal
|
$4,510
-
gal
|
$1,540 | $18,590 | $(-600.0) | $1,960 | ||
| TOTAL IMPLEMENTED | $7,940 | $4,030 |
$1,880
47,479
kWh
|
$810
-
kW-mo/yr
|
$2,460
-
gal
|
- | - | $140 | $690 | $1,960 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs