ITAC Assessment: KU0486
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ITAC Assessment: KU0486
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Assessment Year 1997
Principal Product injection molded plastic parts
NAICS
n/a
SIC 3028:
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 173,406
ft2
Annual Production 1,000,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $913,501 25,184,057
kWh
Electricity Demand $176,666 45,132
kW-mo/yr
Natural Gas $4,222 925
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,080 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,230

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 2.2511: Insulate bare equipment $12,940 $11,560 $11,340
313,306
kWh
$1,600
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $4,710 $13,580 $4,080
112,544
kWh
$630
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $4,010 $790 $3,290
90,856
kWh
$720
-
kW-mo/yr
- -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $4,080 $9,220 $6,850
189,039
kWh
$810
-
kW-mo/yr
$(-3,580.0)
-
MMBtu
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,990 $10,200 $1,920
53,048
kWh
$1,070
-
kW-mo/yr
- -
06 2.7447: Install vinyl strip / high speed / air curtain doors $2,020 $2,980 $1,790
49,238
kWh
$230
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $1,560 $1,150 $1,560
43,083
kWh
- - -
08 3.5121: Recycle waste ink and cleanup solvent $3,180 - - - - $3,180
09 3.8121: Cover containers to minimize evaporative losses $590 $170 - - - $590
TOTAL RECOMMENDED $36,080 $49,650 $30,830
851,114
kWh
$5,060
-
kW-mo/yr
$(-3,580.0)
-
MMBtu
$3,770
TOTAL IMPLEMENTED $28,230 $40,260 $23,980
662,075
kWh
$4,250
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs