ITAC Assessment: KU0481
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ITAC Assessment: KU0481
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Assessment Year 1997
Principal Product injection molded plastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 325
Plant Area 420,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $984,525 29,803,635
kWh
Electricity Demand $265,541 63,684
kW-mo/yr
Natural Gas $65,492 11,838
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $375,220 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,100

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7252: Utilize an evaporative air pre-cooler or other heat exchanger in ac system $30,340 $21,800 $30,340
919,402
kWh
- - - - -
02 2.2511: Insulate bare equipment $24,670 $27,000 $18,380
557,151
kWh
$6,290
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $8,190 $25,840 $6,720
203,693
kWh
$1,470
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $3,890 $650 $3,220
97,597
kWh
$670
-
kW-mo/yr
- - - -
05 2.7135: Install occupancy sensors $2,780 $1,500 $2,780
84,115
kWh
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $980 $1,440 $260
7,913
kWh
$50
-
kW-mo/yr
- - $670 -
07 3.8132: Use less toxic and volatile solvent substitutes $5,460 $16,500 $(-950.0)
(-29,015)
kWh
$(-330.0)
-
kW-mo/yr
$13,780
-
gal
- - $(-7,040.0)
08 4.621: Use fixtures to reduce machine changeout times $298,910 $17,200 - - - $229,910
-
lb
$69,000 -
TOTAL RECOMMENDED $375,220 $111,930 $60,750
1,840,856
kWh
$8,150
-
kW-mo/yr
$13,780
-
gal
$229,910
-
lb
$69,670 $(-7,040.0)
TOTAL IMPLEMENTED $41,100 $70,840 $26,930
815,944
kWh
$7,430
-
kW-mo/yr
$13,780
-
gal
- - $(-7,040.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs