ITAC Assessment: KU0378
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ITAC Assessment: KU0378
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Assessment Year 1992
Principal Product STEEL/STAINLESS CASTINGS
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 130
Plant Area
n/a
Annual Production 3,200,000
lb
Production Hrs. Annual 2,160
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $398,475 9,117,233
kWh
Natural Gas $35,666 28,860
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,252 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,839

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Administrative Changes Savings
01 2.4222: Install adequate dryers on air lines to eliminate blowdown $29,220 $100,000 $29,220
668,523
kWh
-
02 2.8114: Change rate schedules or other changes in utility service $21,344 - $22,244
-
kWh
$(-900.0)
03 2.3212: Optimize plant power factor $10,253 $6,000 $10,253
225,674
kWh
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,739 $720 $5,739
131,301
kWh
-
05 2.4239: Eliminate or reduce compressed air usage $3,407 $250 $3,407
77,960
kWh
-
06 2.4221: Install compressor air intakes in coolest locations $3,100 $400 $3,100
70,926
kWh
-
07 2.4133: Use most efficient type of electric motors $669 $5,923 $669
15,240
kWh
-
08 2.4312: Improve lubrication practices $3,215 - $3,215
73,564
kWh
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,075 - $2,075
47,479
kWh
-
10 2.7261: Install timers and/or thermostats $1,230 $1,505 $1,230
28,136
kWh
-
TOTAL RECOMMENDED $80,252 $114,798 $81,152
1,338,803
kWh
$(-900.0)
TOTAL IMPLEMENTED $8,839 $1,120 $8,839
202,227
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs