| Assessment Year | 1992 |
|---|---|
| Principal Product | PACKAGING & INSULATION |
| NAICS |
n/a
|
| SIC | 3086: Plastics Foam Products |
| Sales Range | $5 M to 10M |
| # of Employees | 70 |
| Plant Area |
n/a
|
| Annual Production | 3,000,000
lb
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $75,798 | 1,053,341 |
kWh
|
$0.072 |
| Natural Gas | $80,031 | 58,007 |
MMBtu
|
$1.38 |
| Fuel Oil #2 | $6,002 | 741 |
MMBtu
|
$8.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $10,734 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,967 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Fuel Oil #2 Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,961 | $120 |
$1,961
27,257
kWh
|
- | - | |
| 02 | 2.2437: Recover waste heat from equipment | $829 | $1,327 |
$(-42.0)
(-586)
kWh
|
$871
-
MMBtu
|
- | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $801 | $250 |
$801
11,137
kWh
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $401 | $15 |
$401
5,569
kWh
|
- | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $1,755 | $5,200 | - |
$1,755
-
MMBtu
|
- | |
| 06 | 2.1222: Install turbulators | $828 | $1,087 | - |
$828
-
MMBtu
|
- | |
| 07 | 2.8223: Add air shields to trucks to increase fuel mileage | $1,247 | $1,000 | - | - |
$1,247
-
MMBtu
|
|
| 08 | 2.7441: Replace broken windows and/or window sash | $988 | $244 | - |
$988
-
MMBtu
|
- | |
| 09 | 2.2135: Repair and eliminate steam leaks | $869 | $600 | - |
$869
-
MMBtu
|
- | |
| 10 | 2.2136: Install / repair insulation on steam lines | $633 | $502 | - |
$633
-
MMBtu
|
- | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $422 | - |
$422
5,862
kWh
|
- | - | |
| TOTAL RECOMMENDED | $10,734 | $10,345 |
$3,543
49,239
kWh
|
$5,944
-
MMBtu
|
$1,247
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $4,967 | $3,688 |
$359
4,983
kWh
|
$3,361
-
MMBtu
|
$1,247
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Fuel Oil #2 Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs