| Assessment Year | 1986 |
|---|---|
| Principal Product | WIRE AND WIRE ROPES |
| NAICS |
n/a
|
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $50 M to 100M |
| # of Employees | 550 |
| Plant Area |
n/a
|
| Annual Production | 50,000
ton
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,276,577 | 27,941,384 |
kWh
|
$0.046 |
| Natural Gas | $552,951 | 184,778 |
MMBtu
|
$2.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $143,121 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,370 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $37,717 | $30,000 | - |
$37,717
-
MMBtu
|
- | |
| 02 | 2.4312: Improve lubrication practices | $23,084 | $20,000 |
$23,084
505,276
kWh
|
- | - | |
| 03 | 2.1123: Install automatic stack damper | $19,573 | $13,500 | - |
$19,573
-
MMBtu
|
- | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $25,756 | $5,000 | - |
$25,756
-
MMBtu
|
- | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $11,981 | $20,000 | - |
$14,681
-
MMBtu
|
$(-2,700.0) | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $9,092 | - |
$9,092
199,004
kWh
|
- | - | |
| 07 | 2.7261: Install timers and/or thermostats | $3,611 | $945 |
$1,138
24,912
kWh
|
$2,473
-
MMBtu
|
- | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,187 | $5,000 |
$3,187
69,754
kWh
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,209 | $3,372 |
$2,209
48,359
kWh
|
- | - | |
| 10 | 2.2437: Recover waste heat from equipment | $1,842 | $8,000 | - |
$1,842
-
MMBtu
|
- | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,687 | $7,500 |
$1,687
36,928
kWh
|
- | - | |
| 12 | 2.6214: Shut off pilots in standby equipment | $809 | - | - |
$909
-
MMBtu
|
$(-100.0) | |
| 13 | 2.1232: Keep boiler tubes clean | $796 | $1,600 | - |
$846
-
MMBtu
|
$(-50.0) | |
| 14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $736 | $50 |
$736
16,120
kWh
|
- | - | |
| 15 | 2.1222: Install turbulators | $392 | $2,500 | - |
$392
-
MMBtu
|
- | |
| 16 | 2.6121: Reduce hot water temperature to the minimum required | $353 | $50 | - |
$353
-
MMBtu
|
- | |
| 17 | 2.4227: Use compressor air filters | $161 | $50 |
$201
4,396
kWh
|
- | $(-40.0) | |
| 18 | 2.1242: Minimize boiler blowdown with better feedwater treatment | $135 | - | - |
$135
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $143,121 | $117,567 |
$41,334
904,749
kWh
|
$104,677
-
MMBtu
|
$(-2,890.0) | ||
| TOTAL IMPLEMENTED | $24,370 | $33,567 |
$7,471
163,541
kWh
|
$19,789
-
MMBtu
|
$(-2,890.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs