ITAC Assessment: KU0158
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ITAC Assessment: KU0158
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Assessment Year 1985
Principal Product NAPKINS & PAPER CUPS
NAICS
n/a
SIC 2656: Sanitary Food Containers, Except Folding
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area
n/a
Annual Production 70,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $211,100 3,246,190
kWh
Natural Gas $33,278 6,784
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,639 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,268

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2437: Recover waste heat from equipment $14,350 $23,000 - $14,350
-
MMBtu
-
02 2.7261: Install timers and/or thermostats $12,363 $1,500 - $12,363
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,601 $5,238 $7,601
116,940
kWh
- -
04 2.4322: Use or replace with energy efficient substitutes $5,810 $4,900 $5,810
89,390
kWh
- -
05 2.4312: Improve lubrication practices $4,782 $3,000 $4,782
73,564
kWh
- -
06 2.7314: Reduce ventilation air $4,801 $2,500 $4,801
73,857
kWh
- -
07 2.4221: Install compressor air intakes in coolest locations $1,200 $1,095 $1,200
18,464
kWh
- -
08 2.2444: Use hot process fluids to preheat incoming process fluids $2,391 $2,165 - $2,391
-
MMBtu
-
09 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $2,667 $2,000 $2,667
41,032
kWh
- -
10 2.6218: Turn off equipment when not in use $2,572 $500 $2,572
39,566
kWh
- -
11 2.2443: Re-use or recycle hot or cold process exhaust air $579 $330 - $579
-
MMBtu
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $1,160 - - $1,660
-
MMBtu
$(-500.0)
13 2.1123: Install automatic stack damper $903 $1,600 - $903
-
MMBtu
-
14 2.6241: Reduce temperature of process equipment when on standby $460 - $210
3,224
kWh
$250
-
MMBtu
-
TOTAL RECOMMENDED $61,639 $47,828 $29,643
456,037
kWh
$32,496
-
MMBtu
$(-500.0)
TOTAL IMPLEMENTED $40,268 $20,403 $23,451
360,785
kWh
$17,317
-
MMBtu
$(-500.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs